Experimental investigation on gas-liquid two-phase flow patterns and vibration characteristics of an inducer pump

Abstract

Inducers typically enhance centrifugal pump performance in two-phase flow regimes by producing more uniform mixtures and increasing pressure before the impeller. Their impact is most pronounced under part-load conditions compared to overload situations. This study experimentally investigates air-water two-phase flow behavior within a pump inducer. Using high-speed photography and grayscale image processing, five distinct gas-liquid flow patterns were identified: bubble flow, strip bubble flow, agglomerated bubble flow, gas pocket flow, and segregated flow. The inducer's head and vibration characteristics were also measured. Results show that flow pattern transitions significantly affect performance degradation and vibration. Specifically, the head decreases as the liquid flow rate increases at a constant gas volume fraction (λ) and generally follows a downward trend as λ increases at a constant liquid flow rate. Bubble flow, representing minimal λ, has a negligible effect on performance. However, with higher λ, a sharp decline in head occurs within the agglomerated bubble flow range, followed by a gradual decrease during gas pocket flow under both optimal and overload conditions. In part-load conditions, the head decreases sharply during strip bubble and segregated flow. While bubble flow mitigates vibration fluctuations, increasing GVF leads to higher vibration amplitude, particularly in the range of 2–8 times the inducer's rotational frequency, due to flow pattern instability.