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Microlayer evaporation during bubble growth in nucleate boiling 核沸腾中气泡生长过程中的微层蒸发
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-07-02 DOI: 10.1016/j.ijheatmasstransfer.2024.125860
Cassiano Tecchio , Benjamin Cariteau , Corentin Le Houedec , Guillaume Bois , Elie Saikali , Gilbert Zalczer , Simon Vassant , Pere Roca i Cabarrocas , Pavel Bulkin , Jérôme Charliac , Vadim S. Nikolayev

We experimentally investigate the near-wall heat transfer at single bubble growth in nucleate saturated pool boiling of water at atmospheric pressure. Our focus is on the evaporation of the micro-metric thin film of liquid (microlayer) that is formed between the heating wall and the bubble. High speed and high resolution optical techniques are employed. Synchronous and simultaneous measurements of the microlayer thickness, wall temperature and bubble macroscopic shape are performed by white light interferometry, infrared thermography and side-wise shadowgraphy, respectively. We measure the wall temperature of an ITO heating film through a transparent to the infrared waves porthole. The heating is provided by an infrared laser. The wall heat flux is numerically reconstructed by using the experimental wall temperature data. We reveal a temporal rise of the thermal resistance of the liquid–vapor interface during the microlayer evaporation, which corresponds to a decrease of the accommodation coefficient. We attribute it to the progressive accumulation of impurities at the interface during evaporation. The contribution of microlayer evaporation to the overall bubble growth is about 18%.

我们通过实验研究了在大气压力下核饱和池水沸腾中单个气泡生长时的近壁传热。我们的研究重点是加热壁和气泡之间形成的微米级液体薄膜(微层)的蒸发。我们采用了高速和高分辨率的光学技术。通过白光干涉测量法、红外热成像法和侧影成像法分别对微层厚度、壁温和气泡宏观形状进行同步和同步测量。我们通过对红外波透明的舷窗测量 ITO 加热膜的壁温。加热由红外激光器提供。通过使用实验壁温数据,对壁热通量进行了数值重建。我们发现,在微层蒸发过程中,液体-蒸汽界面的热阻会随着时间的推移而上升,这与容纳系数的下降相对应。我们将其归因于蒸发过程中界面上杂质的逐渐积累。微层蒸发对整个气泡增长的贡献率约为 18%。
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引用次数: 0
Heat transfer capacity optimization design of microgroove and microcolumn in an ultra-thin flat heat pipe 超薄扁平热管中微槽和微柱的传热能力优化设计
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-07-01 DOI: 10.1016/j.ijheatmasstransfer.2024.125881
Yitong Lv , Bo Wang , Zhihua Gan , Zitao Yu

Ultra-thin flat heat pipes (UFHPs) are being explored as a potential thermal management solution to address the heat dissipation challenges of electronic devices. However, the ultra-thin process increases fluid flow resistance and reduces the heat transfer capacity, posing challenges for wick structure optimization. In this study, the effects of wick structure, vapor space, and fluid flow properties on the maximum heat transfer capacity are analyzed by a fluid flow model. Microgroove and microcolumn as wick structures are optimized, and the coupling effects between capillary pressure and fluid flow resistances are analyzed. The maximum heat transfer capacity and the corresponding optimal wick structure dimensions are determined by the vapor space friction and wick structure friction, which are calculated by structural friction coefficients (Sv and Sl) and fluid friction coefficients (Fv and Fl). The models of fluid flow friction chosen in previous literature are validated for accuracy by Fluent. When the height of the wick structure (h) or vapor space (H) increases, the optimal dimensionless wick structure height (h*) increases and decreases under a fixed porosity (ε), respectively. The optimal h* of microgroove decreases and that of microcolumn increases as the dimensionless spacing (l*) increases. When ethanol is used as the working fluid, the optimal h* of microgroove is 1.98 and the optimal h* of microcolumn is 0.48, under the condition of H = 0.3 mm, h = 0.15 mm, and ε = 0.5. This model also emphasizes the importance of working fluid properties on the design of the wick structure, and a higher value of Fl/Fv results in a lower optimal h*. Moreover, methanol and acetone exhibit higher heat transfer capacity compared with ethanol. This study aims to provide comprehensive design principles for optimizing UFHP heat transfer capacity.

超薄扁平热管(UFHPs)作为一种潜在的热管理解决方案,正在被探索用于解决电子设备的散热难题。然而,超薄工艺增加了流体流动阻力,降低了热传导能力,给灯芯结构优化带来了挑战。本研究通过流体流动模型分析了灯芯结构、蒸汽空间和流体流动特性对最大传热能力的影响。优化了微槽和微柱作为吸芯结构,并分析了毛细管压力和流体流动阻力之间的耦合效应。通过结构摩擦系数(Sv 和 Sl)和流体摩擦系数(Fv 和 Fl)计算得出的蒸汽空间摩擦力和灯芯结构摩擦力决定了最大传热能力和相应的最佳灯芯结构尺寸。Fluent 验证了以往文献中选择的流体流动摩擦模型的准确性。在固定孔隙率(ε)条件下,当吸水芯结构高度(h)或蒸汽空间(H)增大时,最佳无量纲吸水芯结构高度(h*)分别增大和减小。随着无量纲间距(l*)的增大,微槽的最佳 h* 值减小,微柱的最佳 h* 值增大。当使用乙醇作为工作流体时,在 H = 0.3 mm、h = 0.15 mm 和 ε = 0.5 的条件下,微槽的最佳 h* 为 1.98,微柱的最佳 h* 为 0.48。该模型还强调了工作流体特性对灯芯结构设计的重要性,Fl/Fv 值越高,最佳 h* 值越低。此外,与乙醇相比,甲醇和丙酮表现出更高的传热能力。本研究旨在为优化超临界水力发电传热能力提供全面的设计原则。
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引用次数: 0
Mechanism of enhanced boiling heat transfer by hydrophilic and hydrophobic hybrid deposited nanoparticles: A molecular dynamics simulation 亲水和疏水混合沉积纳米粒子增强沸腾传热的机理:分子动力学模拟
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-07-01 DOI: 10.1016/j.ijheatmasstransfer.2024.125893
Zhao Wang , Zhenfu Tian

The present work utilizes Molecular Dynamics (MD) method to study the physical mechanism of the effect of hybrid deposited nanoparticles (HDNs) on the boiling heat transfer by changing the wettability of the substrate. Three kinds of nanofluid simulation models are established, in which water molecules are used as the base fluid, and nanoparticles are hydrophilic deposited particles, hydrophobic deposited particles and HDNs, respectively. Compared with hydrophilic and hydrophobic deposited nanoparticles, it is found that the equilibrium contact angles of droplet containing HDNs decreases by 2.22° and 6.99° respectively during wetting simulation, indicating that HDNs improve the wettability of the substrate. By simulating the boiling process of three fluids, it is found that HDNs advance the start time of explosive boiling by 0.15 ns at most, that is, accelerate the nucleation time of bubbles, and increase the heat flux by 46.9 % at most, indicating that the heat convection near the substrate is enhanced. In addition, HDNs improve the vibration matching degree of atoms between the solid-liquid interface and enhance the heat transfer between the substrate and the fluid. The results of boiling simulation verify the conclusion that HDNs improve the wettability of the substrate and thus enhance the heat transfer inferred by droplet wetting simulation.

本研究利用分子动力学(MD)方法研究了混合沉积纳米粒子(HDNs)通过改变基底的润湿性对沸腾传热产生影响的物理机制。建立了三种纳米流体模拟模型,其中以水分子为基液,纳米颗粒分别为亲水沉积颗粒、疏水沉积颗粒和HDNs。与亲水沉积纳米粒子和疏水沉积纳米粒子相比,在润湿模拟过程中发现含有 HDNs 的液滴的平衡接触角分别降低了 2.22°和 6.99°,这表明 HDNs 改善了基质的润湿性。通过模拟三种流体的沸腾过程发现,HDNs 最多可将爆炸性沸腾的开始时间提前 0.15 ns,即加快了气泡的成核时间,最多可增加 46.9 % 的热通量,表明基底附近的热对流得到了增强。此外,HDNs 还改善了固液界面间原子的振动匹配度,增强了基底与流体间的热传递。沸腾模拟的结果验证了这一结论:HDNs 改善了基底的润湿性,从而增强了液滴润湿模拟推断出的热传递。
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引用次数: 0
Numerical and experimental investigation of the gyroid heat exchanger 陀螺仪热交换器的数值和实验研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-29 DOI: 10.1016/j.ijheatmasstransfer.2024.125882
Krzysztof Kus , Marcin Wójcik , Ziemowit Malecha , Zbigniew Rogala

This paper presents a study of a novel type of heat exchanger (HE) whose core is built based on a Triply Periodic Minimal Surface structure. The core of this exchanger is built as a periodic structure based on a gyroid-type lattice and is manufactured by laser powder-bed fusion technology. This solution is distinguished not only by an exceptionally favorable ratio of the heat exchange surface area to the volume occupied but also by a unique geometry that additionally turbulates the flow and intensifies the heat exchange process. This article contains the results of numerical analyses of the entire exchanger under different operating conditions and the results of analyses of small fragments of the core filled with cells of different sizes. Numerical analyzes of the lattice-type exchanger are performed on the basis of the experimentally validated numerical model. The objective of the study is to determine the performance of the gyroid HE under different operational conditions and select the best elementary cell size per exchanger core for the assumed operating conditions. The printed HE was compared with a plate HE that was 30% larger, although the lattice one managed to achieve 10.5% higher values in on average Number of Transfer Units (NTU) and on average 5% higher temperature effectiveness (TE) in the studied range of flow parameters.

本文研究了一种新型热交换器(HE),其核心是基于三周期最小表面结构构建的。这种热交换器的内核是基于陀螺型晶格的周期性结构,由激光粉末床熔融技术制造而成。这种解决方案的特点不仅在于热交换表面积与所占体积之比特别理想,而且还在于其独特的几何形状能使流体产生额外的湍流并强化热交换过程。本文包含在不同运行条件下对整个交换器进行数值分析的结果,以及对装有不同大小单元的小块芯子进行分析的结果。格子型交换器的数值分析是在实验验证的数值模型基础上进行的。研究的目的是确定陀螺仪 HE 在不同运行条件下的性能,并根据假定的运行条件为每个交换芯选择最佳的基本单元尺寸。印刷式 HE 与板式 HE 进行了比较,后者比印刷式 HE 大 30%,但在所研究的流动参数范围内,格子式 HE 的平均传质单位数 (NTU) 值比印刷式 HE 高 10.5%,平均温度效率 (TE) 高 5%。
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引用次数: 0
Optimization and working performance analysis of liquid cooling plates in refrigerant direct cooling power battery systems 制冷剂直接冷却动力电池系统中液体冷却板的优化和工作性能分析
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-29 DOI: 10.1016/j.ijheatmasstransfer.2024.125899
Aikun Tang, Jiaze Yang, Peng Yang, Han Zhang, Tao Cai

Refrigerant direct cooling is currently being considered as an efficient thermal management technology in power battery systems. In this paper, four types of liquid cooling plates for power battery modules are designed and the computational model is constructed. With the model being validated, it is applied to analyze the effects of the cooling plate structure and cooling channel on the cooling and heat dissipation performances. The results reveal that for the conventional cooling method, i.e., when the cooling plate is placed on the bottom of the battery pack, a significant temperature gradient in the vertical direction is observed. On the contrary, adopting a serpentine cooling plate structure in the main wall or parallel cooling channels in the narrow side wall could significantly reduce the temperature difference of the battery pack, which can keep the temperature difference within 5 °C even under extreme conditions. Further, a detailed analysis of the heat dissipation performance based on the optimal cooling plate structure is performed to determine the safe operating range of the battery pack. It is shown that as the humidity is less than 0.73 and the evaporation temperature is below 15.43 °C, the battery pack can operate safely. However, beyond this condition range the heat dissipation characteristics of the battery pack cannot satisfy the operating requirements. This work sheds light upon the potential of refrigerant direct cooling strategy in power battery thermal management systems by properly arranging the cooling plate.

制冷剂直接冷却目前被认为是动力电池系统中一种高效的热管理技术。本文设计了四种用于动力电池模块的液冷板,并建立了计算模型。模型通过验证后,应用该模型分析了冷却板结构和冷却通道对冷却和散热性能的影响。结果显示,对于传统冷却方法,即冷却板位于电池组底部时,垂直方向上会出现明显的温度梯度。相反,在主壁采用蛇形冷却板结构或在窄侧壁采用平行冷却通道可显著降低电池组的温差,即使在极端条件下也能将温差控制在 5 ℃以内。此外,还对基于最佳冷却板结构的散热性能进行了详细分析,以确定电池组的安全工作范围。结果表明,当湿度小于 0.73 且蒸发温度低于 15.43 ℃ 时,电池组可以安全运行。然而,超过这一条件范围,电池组的散热特性就无法满足工作要求。这项研究通过适当布置冷却板,揭示了动力电池热管理系统中制冷剂直接冷却策略的潜力。
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引用次数: 0
Heat transfer enhancement of three-dimensional oscillating heat pipe based on evaporation surface hydrophilicity regulation for thermal management 基于蒸发表面亲水性调节的三维振荡热管传热增强技术,用于热管理
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-29 DOI: 10.1016/j.ijheatmasstransfer.2024.125911
Kaibao Liu, Zeyu Xu, Guotao Meng, Haolin Gan, Changhui Liu, Jiateng Zhao

To improve the thermal management performance of high heat flux components in confined spaces, two three-dimensional oscillating heat pipes (3D-OHPs) with different adiabatic section lengths were designed in this work. 3D-OHPs with surfaces of different hydrophilicity was fabricated using alkaline-assisted oxidation technology, and the impact of surface hydrophilicity on the heat transfer performance of 3D-OHPs was investigated experimentally. The results indicated that the greater the hydrophilicity of the 3D-OHP, the better its start-up and heat transfer performance. A 3D-OHP with a shorter adiabatic section demonstrates slightly inferior start-up performance under identical hydrophilicity conditions but exhibits better overall heat transfer performance. It is also found that the 3D-OHP can initiate at 20 W under four distinct hydrophilicity conditions. Compared to the untreated 3D-OHP, the super-hydrophilic 3D-OHP reduces start-up temperature by 17.76 % and start-up time by 35.31 %. Under high-power conditions, the super-hydrophilic 3D-OHP exhibits a 37.6 % increase in thermal conductivity and a 61.5 % improvement in temperature uniformity compared to the untreated 3D-OHP. Furthermore, the thermal resistance and evaporation section temperature of the super-hydrophilic 3D-OHP are reduced by 56.69 % and 14.33 %, respectively. This study can broaden the approach to enhance the heat transfer performance of 3D-OHP and provide more application scenarios for the thermal management of power devices.

为了改善密闭空间中高热流量元件的热管理性能,本研究设计了两种具有不同绝热截面长度的三维振荡热管(3D-OHPs)。利用碱辅助氧化技术制作了表面亲水性不同的三维振荡热管,并通过实验研究了表面亲水性对三维振荡热管传热性能的影响。结果表明,3D-OHP 的亲水性越大,其启动和传热性能越好。在亲水性相同的条件下,绝热截面较短的 3D-OHP 的启动性能稍差,但总体传热性能较好。研究还发现,在四种不同的亲水性条件下,3D-OHP 可以在 20 W 的功率下启动。与未经处理的 3D-OHP 相比,超亲水 3D-OHP 的启动温度降低了 17.76%,启动时间缩短了 35.31%。在高功率条件下,与未经处理的 3D-OHP 相比,超亲水 3D-OHP 的热导率提高了 37.6%,温度均匀性提高了 61.5%。此外,超亲水 3D-OHP 的热阻和蒸发段温度分别降低了 56.69% 和 14.33%。这项研究拓宽了提高 3D-OHP 热传导性能的途径,为功率器件的热管理提供了更多的应用场景。
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引用次数: 0
Convection driven by a nonuniform radiative internal heat source in a cavity: Example of medical isotope production in liquid targets 由空腔中的非均匀辐射内部热源驱动的对流:液态靶中医用同位素生产实例
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-27 DOI: 10.1016/j.ijheatmasstransfer.2024.125872
Mona Rahmani, D. Mark Martinez

In the present study we use two-dimensional direct numerical simulations (DNS) to understand the coupled heat transfer to fluid flow in a liquid target for the production of nuclear medicines. Fluid motion is driven by buoyancy created by heat generated by a proton beam. The internal heat source has a gaussian distribution in the vertical direction and a rapidly growing intensity in the horizontal direction until it reaches a range at the Bragg peak where the heating drops to zero. The structure of the heating imposes two convective cells, separated at the location of the range. We solve the governing fluid flow and energy equations in a square cavity subject to highly nonuniform internal heating generated by the energy deposition of a proton beam. While most studies of convection driven by an internal heat source in a fluid layer have been focused on a uniform heating of the fluid, our study shows that the nonuniformity in the heat source has important implications for the temperature and flow fields, the boundary heat fluxes, and the growth of convective instabilities in the flow. Interestingly, the scalings of the maximum and averaged temperatures with the Rayleigh number compare similarly to previously found power laws for uniformly heated fluid layers. At higher power levels, the layer of fluid near the top cold boundary becomes convectively unstable via Rayleigh–Taylor instabilities. By comparing the rate of growth of these instabilities to their rate of advection to the boundaries of the cavity, a model is developed that predicts the instability of the convective cells for different values of the range of the beam and the Rayleigh number. Crucially, we demonstrate that the disturbances in the production of isotopes due to convective instabilities and the design of the cooling system is dependent on the location of the Bragg peak and must be considered in design of future generation of this class of target.

在本研究中,我们使用二维直接数值模拟(DNS)来了解用于生产核药品的液体靶中流体流动的耦合传热。流体运动由质子束产生的热量所产生的浮力驱动。内部热源在垂直方向上呈高斯分布,在水平方向上的强度迅速增加,直到达到布拉格峰值的范围,此时加热降为零。加热结构产生了两个对流单元,在该范围的位置被分开。在质子束能量沉积产生的高度不均匀内部加热作用下,我们求解了一个方形空腔中的流体流动和能量方程。大多数关于流体层内部热源驱动对流的研究都侧重于流体的均匀加热,而我们的研究表明,热源的不均匀性对温度场和流场、边界热通量以及流动中对流不稳定性的增长都有重要影响。有趣的是,最大温度和平均温度与雷利数的比例关系与之前发现的均匀加热流体层的幂律相似。在较高的功率水平下,靠近顶部冷边界的流体层通过瑞利-泰勒不稳定性变得对流不稳定。通过比较这些不稳定性的增长速度和它们向空腔边界的平流速度,我们建立了一个模型,可以预测不同波束范围值和瑞利数下对流单元的不稳定性。最重要的是,我们证明了对流不稳定性对同位素生产的干扰以及冷却系统的设计与布拉格峰的位置有关,在设计未来新一代这类目标时必须加以考虑。
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引用次数: 0
Experimental and theoretical study on the smoldering combustion of size-fractioned forest duff particles 粒径分级林渣燃烧的实验和理论研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-26 DOI: 10.1016/j.ijheatmasstransfer.2024.125883
Jiuling Yang , Haoliang Wang , Ruichen Wang , Jiepei Xu , Wei Huang , Yuqi Hu

Smoldering combustion process has been suggested as a new method potentially useful in the treatment of biosolids. Natural forest duff (FD) often consists of organic fuel layers with varying particle sizes, yet the influence of the size-fractioned particles on the smoldering combustion dynamics in terms of the heat and mass transfer is not well understood. In this study, the oxidative pyrolysis and smoldering behavior of FD samples with four particle sizes (0 < d1 ≤ 0.425 mm, 0.425 < d2 ≤ 1 mm, 1 < d3 ≤ 2 mm, 2 < d4 ≤ 4 mm) were experimentally and theoretically investigated. Micro-scale thermo-gravimetric (TG) analysis, and a four-step kinetic model incorporating water evaporation, FD pyrolysis, FD oxidation and char oxidation showed that the activation energy of the FD pyrolysis and the ash content are negatively correlated, while the activation energy of the char oxidation increases from 87.26 kJ mol−1 to 119.22 kJ mol−1 with the particle size increasing from d1 to d4. Furthermore, the order of the combustion performance of the FD samples is shown as d1<d2<d4<d3. A series of laboratory-scale smoldering experiments revealed that the peak smoldering temperature increases with the fuel depth while the horizontal spread rate decreases with the fuel depth. Both the peak mass loss rate and the smoldering duration presented a reverse order (d1>d2>d4>d3) of the combustion performance found in the TG tests. A simplified heat transfer analysis qualitatively revealed the beneficial effects of the size-fractioned particles on the smoldering spread rate, while a mass transfer analysis revealed the favorable and adverse influences of the particle size on the kinetic-controlled and diffusion-controlled char oxidation rate, respectively. These findings verify that particle sizes alter the FD physicochemical properties (e.g., specific surface area, bulk density, porosity, permeability, chemical components, and lower calorific value), which in return impact the chemical kinetics, heat and mass transfer process in smoldering combustion. This work provides new insights into the effects of the size-fractioned particles on smoldering combustion, ultimately improving the fundamental understanding for optimizing particle sizes for energy conversion and usage.

焚烧燃烧过程被认为是一种可能用于处理生物固体的新方法。天然林沉积物(FD)通常由不同粒径的有机燃料层组成,但粒径分级对烟熏燃烧动态传热和传质的影响还不十分清楚。本研究通过实验和理论研究了四种粒度(0 < d1 ≤ 0.425 mm, 0.425 < d2 ≤ 1 mm, 1 < d3 ≤ 2 mm, 2 < d4 ≤ 4 mm)的 FD 样品的氧化热解和燃烧行为。微尺度热重(TG)分析和包含水蒸发、FD 热解、FD 氧化和炭氧化的四步动力学模型表明,FD 热解的活化能与灰分含量呈负相关,而炭氧化的活化能则随着粒径从 d1 到 d4 的增大从 87.26 kJ mol-1 增加到 119.22 kJ mol-1。此外,FD 样品的燃烧性能顺序为 d1<d2<d4<d3。一系列实验室规模的燃烧实验表明,峰值燃烧温度随燃料深度的增加而升高,而水平扩散率则随燃料深度的增加而降低。峰值质量损失率和燃烧持续时间与 TG 试验中发现的燃烧性能呈现相反的顺序(d1>d2>d4>d3)。简化传热分析定性地揭示了粒度分级颗粒对烟熏扩散速率的有利影响,而传质分析则揭示了粒度对动力学控制和扩散控制炭氧化速率的有利和不利影响。这些发现验证了颗粒大小会改变 FD 的物理化学特性(如比表面积、体积密度、孔隙率、渗透性、化学成分和较低的热值),进而影响燃烧过程中的化学动力学、传热和传质过程。这项研究为了解粒度分选颗粒对燃烧的影响提供了新的视角,最终提高了对优化能量转换和使用颗粒粒度的基本认识。
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引用次数: 0
Experimental and numerical thermal characterization of honeycomb core sandwich structures with glass/polypropylene twill weave composite face sheets 带有玻璃/聚丙烯斜纹编织复合面片的蜂窝芯夹层结构的实验和数值热特性分析
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-26 DOI: 10.1016/j.ijheatmasstransfer.2024.125869
Srinath Ravichandran, Mehdi Hojjati

Thermal characterization of honeycomb core sandwich panels with GFRP skins by theoretical formulations, and experimental methods followed by corroborating numerical models help identify the effective thermal conductivity in both the out-of-plane and in-plane directions. Swann–Pitman’s semi-empirical model formed the basis for the theoretical understanding of heat transfer in honeycomb core sandwich panels. Experimental approach involved a setup based on guarded hot plate (GHP) apparatus, and transient laser flash technique while the numerical approach involved FE modeling of the woven composite fabric face sheet by multi-scale modeling using the actual physical dimensions of the yarn e.g., crimp angle, width and height of the yarns etc. obtained using microscopic analysis. The fiber volume fraction of the experimental samples was estimated both by image analysis and burn-off method using Thermogravimetry (TGA). Various numerical models based on Mechanics of Structure Genome (MSG) and randomized fiber distribution in the yarns at the micro-level are compared with the experimental results to arrive at the model that most closely mimics real situation. Then, the numerical model is used to predict the thermal conductivity of the composite as the fiber volume fraction and crimp angle varies.

通过理论公式和实验方法对带有 GFRP 面板的蜂窝芯夹层板进行热特性分析,然后再通过确证的数值模型来确定平面外和平面内的有效导热系数。斯旺-皮特曼的半经验模型是理解蜂窝夹芯板传热的理论基础。实验方法包括基于防护热板(GHP)装置的设置和瞬态激光闪光技术,而数值方法则包括通过使用微观分析获得的纱线实际物理尺寸(如卷曲角、纱线宽度和高度等)进行多尺度建模,对编织复合织物面层进行有限元建模。实验样品的纤维体积分数是通过图像分析和热重分析法(TGA)估算出来的。将基于结构基因组力学(MSG)的各种数值模型和纱线中微观层面的随机纤维分布与实验结果进行比较,以得出最接近真实情况的模型。然后,使用该数值模型预测纤维体积分数和卷曲角变化时复合材料的导热性。
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引用次数: 0
Heat transfer performance of a compact heat exchanger based on metal foam and Thermal Interface Material (TIM) 基于金属泡沫和热界面材料(TIM)的紧凑型热交换器的传热性能
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-25 DOI: 10.1016/j.ijheatmasstransfer.2024.125861
Fathiah Zaib , P. Ganesan , Tuan Zaharinie , Zhenqian Chen , Kohilavani Naganthran

This article reports on the heat transfer performance of a compact heat exchanger based on metal foam and thermal interface material (TIM), which was built in-house. The heat exchanger was 20 x 18 cm, almost the size of a car radiator. The assembly method mimics the plate-type heat exchanger. This study investigates the effects of different commercially available TIMs, different pores per inch (PPI) foams, and compressive loads. The experiments were conducted with copper foams of 20 and 40 PPI with 1 mm thick plate fins and three commercially available TIMs (pad types): TIM 1 (4 W/mK), TIM 2 (5 W/mK), and TIM 3 (12.8 W/mK). Various configurations of the compact finned copper foam heat exchanger were tested at different Reynolds numbers in the range from 0 to 45,000. Nusselt number and pressure drop ratio of the heat exchanger with 3% (5 mm) and 6% (10 mm) compression were measured with a self-built test rig. In general, the Nusselt numbers ratio were dependent on the Reynolds number; they increased as the Reynolds number increased. The results show that the 20PPI_TIM 3 finned copper foam heat exchanger has the highest increase in Nusselt number ratio at a compression of 3%, which increases by 29% at a Reynolds number of 25,000 (compared to 20PPI_NoTIM). The heat exchanger configuration with the highest thermal conductivity (TIM 3, 12.8 W/mK) achieved the best heat transfer performance among the heat exchanger configurations tested. On the other hand, the pressure drop ratio in the finned copper foam heat exchanger of 40PPI_TIM 1 at 6% compression was 33% higher than that of 40PPI_NoTIM at a Reynolds number of 20,000 (the highest pressure drop ratio), which is due to the limitation of airflow through the heat exchanger caused by the smaller pores of the foams. This study shows that the combination of metal foam and fins with TIM in a heat exchanger can increase the surface area between the mating parts and thus increase heat transfer. It also provides an insight into an alternative way of bonding metal foams with other metals (or a base plate) to develop high performance heat exchangers.

本文介绍了一种基于金属泡沫和热界面材料(TIM)的紧凑型热交换器的传热性能。该热交换器的尺寸为 20 x 18 厘米,与汽车散热器差不多大小。组装方法模仿了板式热交换器。本研究调查了不同市售 TIM、不同每英寸孔隙 (PPI) 泡沫和压缩载荷的影响。实验中使用了 20 和 40 PPI 的铜泡沫、1 毫米厚的板翅片和三种市售 TIM(垫型):TIM 1(4 W/mK)、TIM 2(5 W/mK)和 TIM 3(12.8 W/mK)。在 0 到 45,000 的不同雷诺数范围内,对紧凑型翅片泡沫铜热交换器的各种配置进行了测试。使用自制的试验台测量了热交换器在压缩率为 3% (5 mm) 和 6% (10 mm) 时的努塞尔特数和压降比。一般来说,努塞尔特数比取决于雷诺数;随着雷诺数的增加,努塞尔特数比也随之增加。结果显示,20PPI_TIM 3 片式泡沫铜热交换器在压缩 3% 时的努塞尔特数比增幅最大,在雷诺数为 25,000 时增加了 29%(与 20PPI_NoTIM 相比)。在测试的热交换器配置中,导热系数最高的热交换器配置(TIM 3,12.8 W/mK)实现了最佳的传热性能。另一方面,在雷诺数为 20,000 时(压降比最高),压缩率为 6% 的 40PPI_TIM 1 型泡沫铜翅片热交换器的压降比比 40PPI_NoTIM 型高出 33%,这是由于泡沫的孔隙较小,导致热交换器中的气流受到限制。这项研究表明,在热交换器中将金属泡沫和翅片与 TIM 结合使用,可以增加配合部件之间的表面积,从而增加热量传递。它还提供了一种将金属泡沫与其他金属(或底板)粘合在一起以开发高性能热交换器的替代方法。
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International Journal of Heat and Mass Transfer
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