Formation of zero-valent copper film during corrosion of carbon steel in aqueous drilling fluids

IF 7.4 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Corrosion Science Pub Date : 2025-04-15 Epub Date: 2025-01-29 DOI:10.1016/j.corsci.2025.112754
Evgeny Barmatov, Isabelle Atheaux, Anatoly Medvedev
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Abstract

The corrosion of carbon steels, including AISI 1018, API 5L Grade X65, and API 5CT P110, in aqueous drilling fluids was examined at 70 °C under both aerobic and anaerobic conditions. The corrosion behavior of these steels in aqueous drilling fluids is fundamentally different from that in brine (3 wt% NaCl) solutions due to the formation of a zero-valent copper-enriched film, which accelerates corrosion through galvanic mechanisms. The mechanism of copper film formation is proposed, and the key roles of metal composition, flow conditions, clay and barite microparticles, polymeric viscosifier, and oxygen scavengers in the reduction of Cu2+ at the steel electrode are identified.
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碳钢在含水钻井液中腐蚀时零价铜膜的形成
在70°C的好氧和厌氧条件下,测试了碳钢(包括AISI 1018、API 5L Grade X65和API 5CT P110)在含水钻井液中的腐蚀情况。这些钢在含水钻井液中的腐蚀行为与在盐水(3 wt% NaCl)溶液中的腐蚀行为根本不同,因为形成了零价富铜膜,通过电机制加速了腐蚀。提出了铜膜形成的机理,并确定了金属成分、流动条件、粘土和重晶石微粒、聚合物增粘剂和除氧剂对钢电极上Cu2+还原的关键作用。
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来源期刊
Corrosion Science
Corrosion Science 工程技术-材料科学:综合
CiteScore
13.60
自引率
18.10%
发文量
763
审稿时长
46 days
期刊介绍: Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies. This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.
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