Mechanisms of defect-promoted oxidation and carburization in austenitic stainless steels and the beneficial role of Al on defect elimination

IF 7.4 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Corrosion Science Pub Date : 2025-04-15 Epub Date: 2025-01-30 DOI:10.1016/j.corsci.2025.112755
Qiyin Zhou , Jianye Chen , Huigang Shi , Lefu Zhang , Yanping Huang , Gen Zhang , Yongfu Zhao , Xianglong Guo
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Abstract

A systematic study was conducted on an alumina-forming austenitic (AFA) stainless steel exposed to 650°C/15 MPa supercritical carbon dioxide. Results show that AFA exhibits superior corrosion resistance compared with its austenitic stainless steel (ASS) counterpart. The Cr2O3 film in ASS exhibits numerous defects, attributed to the counter-diffusion of Cr3 + and O2- and the oxide growth stress. Through trace Al addition (∼2.5 wt%), a slowly growth Al2O3/ Cr2O3 bilayer oxide film on AFA effectively prevents the formation of pores and cracks. High-resolution characterization and atomic modeling results demonstrate that defect-free oxide films exhibit exceptional protective properties against both oxidation and carburization.
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缺陷促进奥氏体不锈钢氧化渗碳的机理及Al对缺陷消除的有益作用
对一种奥氏体(AFA)不锈钢在650℃/15 MPa超临界二氧化碳环境下的成铝性能进行了系统研究。结果表明,与奥氏体不锈钢(ASS)相比,AFA具有更好的耐腐蚀性。由于Cr3 +和O2-的反扩散以及氧化生长应力的作用,ASS中的Cr2O3薄膜出现了许多缺陷。通过添加微量Al(~ 2.5 wt%),在AFA表面形成缓慢生长的Al2O3/ Cr2O3双层氧化膜,有效地防止了气孔和裂纹的形成。高分辨率表征和原子建模结果表明,无缺陷氧化膜具有优异的抗氧化和渗碳保护性能。
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来源期刊
Corrosion Science
Corrosion Science 工程技术-材料科学:综合
CiteScore
13.60
自引率
18.10%
发文量
763
审稿时长
46 days
期刊介绍: Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies. This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.
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