A novel few-shot learning based feature relation model for robotic welding states monitoring

IF 6.8 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Journal of Manufacturing Processes Pub Date : 2025-03-30 Epub Date: 2025-02-15 DOI:10.1016/j.jmapro.2025.02.018
Luming Xu , Runquan Xiao , Huabin Chen
{"title":"A novel few-shot learning based feature relation model for robotic welding states monitoring","authors":"Luming Xu ,&nbsp;Runquan Xiao ,&nbsp;Huabin Chen","doi":"10.1016/j.jmapro.2025.02.018","DOIUrl":null,"url":null,"abstract":"<div><div>Amidst the evolution of contemporary welding technologies, real-time monitoring of the welding process has emerged as an indispensable element within intelligent welding systems. Prior research has demonstrated that welding process modeling methods based on deep neural networks exhibit high accuracy and robustness in predicting welding quality. Nevertheless, data dependency-related challenges, including the onerous task of data annotation and the paucity of model translatability, have constrained their utility in practical applications. To address these challenges, this paper proposes a feature relation model based on few-shot learning for welding state monitoring. First, we design a hybrid supervised training strategy suitable for welding monitoring models, leveraging both unlabeled data and commonly labeled data to enhance the representation ability and transferability of deep molten pool features. Thereafter, we developed a feature relational architecture leveraging attention mechanisms and Brownian distance covariance, enabling the recalibration of network feature distributions to align with specific tasks. This feature re-embedding improves the discriminative capability of the model, facilitating accurate identification of various welding states in few-shot scenarios. Experimental results indicate that our algorithm achieves a prediction accuracy of 96.5 % using only 15 samples per class, significantly reducing the data requirements for model training. Compared to traditional algorithms, this model's low dependency on sample size enhances its transferability and generalizes, thereby promoting the practical application of intelligent monitoring technologies in real-world welding environments.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"138 ","pages":"Pages 203-213"},"PeriodicalIF":6.8000,"publicationDate":"2025-03-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Processes","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1526612525001513","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/2/15 0:00:00","PubModel":"Epub","JCR":"Q1","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0

Abstract

Amidst the evolution of contemporary welding technologies, real-time monitoring of the welding process has emerged as an indispensable element within intelligent welding systems. Prior research has demonstrated that welding process modeling methods based on deep neural networks exhibit high accuracy and robustness in predicting welding quality. Nevertheless, data dependency-related challenges, including the onerous task of data annotation and the paucity of model translatability, have constrained their utility in practical applications. To address these challenges, this paper proposes a feature relation model based on few-shot learning for welding state monitoring. First, we design a hybrid supervised training strategy suitable for welding monitoring models, leveraging both unlabeled data and commonly labeled data to enhance the representation ability and transferability of deep molten pool features. Thereafter, we developed a feature relational architecture leveraging attention mechanisms and Brownian distance covariance, enabling the recalibration of network feature distributions to align with specific tasks. This feature re-embedding improves the discriminative capability of the model, facilitating accurate identification of various welding states in few-shot scenarios. Experimental results indicate that our algorithm achieves a prediction accuracy of 96.5 % using only 15 samples per class, significantly reducing the data requirements for model training. Compared to traditional algorithms, this model's low dependency on sample size enhances its transferability and generalizes, thereby promoting the practical application of intelligent monitoring technologies in real-world welding environments.
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
基于少镜头学习的机器人焊接状态监测特征关系模型
随着现代焊接技术的发展,焊接过程的实时监控已成为智能焊接系统中不可或缺的组成部分。已有研究表明,基于深度神经网络的焊接过程建模方法在预测焊接质量方面具有较高的准确性和鲁棒性。然而,与数据依赖性相关的挑战,包括繁重的数据注释任务和模型可翻译性的缺乏,限制了它们在实际应用中的效用。针对这些问题,本文提出了一种基于少射学习的焊接状态监测特征关系模型。首先,我们设计了一种适用于焊接监测模型的混合监督训练策略,利用未标记数据和常用标记数据来增强深熔池特征的表示能力和可移植性。此后,我们开发了一个利用注意力机制和布朗距离协方差的特征关系架构,使网络特征分布的重新校准能够与特定任务保持一致。这种特征重嵌入提高了模型的判别能力,便于在少射场景下准确识别各种焊接状态。实验结果表明,该算法在每类仅使用15个样本的情况下,预测准确率达到96.5%,显著降低了模型训练的数据需求。与传统算法相比,该模型对样本量的依赖性较低,增强了模型的可移植性和泛化性,促进了智能监控技术在实际焊接环境中的实际应用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 去求助
来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
期刊最新文献
Modeling of cutting forces and removal mechanisms of silicon carbide fiber-reinforced aluminum matrix composites under ultrasonic elliptical vibration cutting A review of in-situ thermal monitoring techniques in polymeric powder bed fusion Tail energy suppression and its impact on microstructure and mechanical properties of Ti6Al4V produced by wire-laser directed energy deposition Closed-loop control of polymerization fronts during Frontal Polymerization of DCPD In-situ thermography-driven prediction of as-built surface topography in laser powder bed fusion of Inconel 718
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1