Study on the non-destructive evaluation of overall particle dispersion within nanocomposites by nonlinear ultrasonic and its applicability

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-02-17 DOI:10.1016/j.powtec.2025.120815
Shuo Zhang , Hanqing Wang , Li Cheng , Wei Fang , Yonglin Qiu , Lijun Yang , Ruijin Liao
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Abstract

The dispersion of nanoparticles in nanocomposites seriously affects the material properties. However, the current nanoparticle dispersibility assessment mainly relies on the microscopic imaging method, which has the limitations of being lossy and having a narrow detection area, and is unable to realize the assessment of the overall dispersibility of the particles in bulk materials. This article uses nonlinear ultrasonic technology (NLUS) to achieve the overall dispersion evaluation of nanoparticles. Theoretical and experimental results show that: the nanoparticles nonlinear coefficient (Δβ) and the particle agglomeration degree (K) approximately satisfy the linear variation relationship (R2 > 0.9), while the smaller the elastic modulus of the particles is, the larger the slope of the Δβ-K fitting function is; the results of the NLUS test are not affected by the factors of surface modification. The error between the NLUS nondestructive evaluation results of particle dispersion and the SEM lossy test results ranged from 3 % to 15 %. The single detection region of NLUS is a three-dimensional region of ultrasonic wave propagation and the single detection time is short, these features enable NLUS to be applied in the rapid non-destructive evaluation of the overall dispersion of large volume polymer-based nano-dielectric material particles.

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非线性超声无损评价纳米复合材料内部整体颗粒分散及其适用性研究
纳米颗粒在纳米复合材料中的分散严重影响材料的性能。然而,目前的纳米颗粒分散性评价主要依赖于微观成像方法,存在有损耗、检测区域狭窄等局限性,无法实现对颗粒在块状材料中整体分散性的评价。本文采用非线性超声技术(NLUS)对纳米颗粒进行了整体分散评价。理论和实验结果表明:纳米颗粒非线性系数(Δβ)与颗粒团聚度(K)近似满足线性变化关系(R2 >;0.9),而颗粒的弹性模量越小,Δβ-K拟合函数的斜率越大;NLUS试验结果不受表面改性因素的影响。NLUS对颗粒分散的无损评价结果与SEM有损试验结果的误差在3% ~ 15%之间。NLUS的单检测区域是超声波传播的三维区域,单次检测时间短,这些特点使得NLUS可以应用于大体积聚合物基纳米介电材料颗粒整体弥散的快速无损评价。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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