Numerical simulation of birefringence imaging for threading dislocations in 4H-SiC wafers

IF 9.3 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Acta Materialia Pub Date : 2025-05-15 Epub Date: 2025-03-17 DOI:10.1016/j.actamat.2025.120923
Kosei Takahashi , Yasutaka Matsubara , Michio Kawase , Keisuke Seo , Seiya Mizutani , Yuya Mizutani , Seiji Mizutani , Kenta Murayama , Shunta Harada
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Abstract

Silicon carbide (SiC) offers superior physical properties for power device applications. Particularly in its 4H-SiC form, it has outstanding availability of high-quality wafers and further exceptional material characteristics. However, crystalline defects in SiC wafers can degrade their performance. Threading dislocations are the defects of particular interest because of their potential impact on power devices. Birefringence imaging is a promising non-destructive technique that visualizes dislocation-induced stress fields, exploiting the piezooptic effect of the stress fields. Nevertheless, it is difficult to theoretically calculate the birefringence effect of dislocations in crystals because of the complexity of the induced changes in optical properties. This study proposes a numerical simulation model for birefringence imaging of threading dislocations in 4H-SiC wafers to overcome these challenges. In this model, the wafer is discretized into microvolume elements, with light propagation and polarization changes simulated using the composition of Jones matrices. The proposed model accurately reproduces experimental birefringence images, allowing detailed analysis of dislocation characteristics from polarized imaging. Similar considerations can extend this theory to other SiC polytypes than 4H-SiC. This simulation model enables the assessment of dislocation features and improves device performance, productivity, and reliability by addressing the underlying causes of defects.

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4H-SiC晶圆螺纹位错双折射成像数值模拟
碳化硅(SiC)为功率器件应用提供了优越的物理性能。特别是在其4H-SiC形式下,它具有出色的高质量晶圆可用性和进一步卓越的材料特性。然而,SiC晶圆中的晶体缺陷会降低其性能。螺纹位错是特别令人感兴趣的缺陷,因为它们对功率器件有潜在的影响。双折射成像是一种很有前途的非破坏性技术,它利用应力场的压电效应来可视化位错诱发的应力场。然而,由于晶体中位错引起的光学性质变化的复杂性,理论上很难计算晶体中位错的双折射效应。为了克服这些挑战,本研究提出了一种用于4H-SiC晶圆螺纹位错双折射成像的数值模拟模型。在该模型中,晶圆被离散成微体积单元,利用琼斯矩阵的组成模拟光的传播和偏振变化。所提出的模型精确地再现了实验双折射图像,允许从偏振成像中详细分析位错特征。类似的考虑可以将这一理论扩展到除4H-SiC以外的其他SiC多型型。该仿真模型能够评估错位特征,并通过解决缺陷的潜在原因来提高设备性能、生产率和可靠性。
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来源期刊
Acta Materialia
Acta Materialia 工程技术-材料科学:综合
CiteScore
16.10
自引率
8.50%
发文量
801
审稿时长
53 days
期刊介绍: Acta Materialia serves as a platform for publishing full-length, original papers and commissioned overviews that contribute to a profound understanding of the correlation between the processing, structure, and properties of inorganic materials. The journal seeks papers with high impact potential or those that significantly propel the field forward. The scope includes the atomic and molecular arrangements, chemical and electronic structures, and microstructure of materials, focusing on their mechanical or functional behavior across all length scales, including nanostructures.
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