PHYSICO-CHEMICAL STUDIES OF RAW MATERIALS FOR OBTAINING PHOSPHORUS-CONTAINING FERTILIZERS

B. Smailov, B. Zakirov, Shaizada Koshkarbayeva, A. Kadirbayeva, U. Aravind, N. Issabayev
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Abstract

To date, accumulated industrial waste creates serious environmental problems in the regions. Therefore, their processing in order to obtain valuable products is an urgent task. As a result of the reduction electric smelting of phosphorite raw materials in the Novo-Dzhambul phosphorus plant, about 150-160 kg of cuttrel dust is formed per 1 ton of yellow phosphorus. The resulting cuttrel dust is considered as a secondary raw material, it can be used to obtain phosphoruscontaining mineral fertilizers, since the boiler dust contains a proportion of phosphorus and other useful components. The purpose of this work is the processing of phosphorus production waste - cuttrel dust with the use of sulfuric acid to obtain phosphorus-containing mineral fertilizers. Methodology. For the processing of cuttrel dust under experimental conditions, instrumental test methods were chosen using a scanning electron microscope (SEM) of the Jeol JSM-6490l V brand, a multi-parameter portable cyberscanner (PCD 650 Eutech) and a Q-1500 Derivatograph. Results. According to the results of microscopic studies, it was determined that the content of the main useful component in the cuttrel dust P2O5 in the range of 30-31%. The thermodynamic regularities of the process of decomposition of cuttrel dust with the help of a solution of sulfuric acid have been studied. The standard thermal effects of changes in the enthalpy, entropy and the value of the Gibbs energy of the system at a temperature of 333–363K were determined using the HSC-6 complex program. The methods of mathematical processing are considered in order to determine the reliability of the results of the experimental work. The optimal technological parameters of this process have been established and determined. Conclusion. A technology has been developed for obtaining phosphorus-containing monocalcium phosphate based cuttrel dust from the waste of the Novo-Dzhambul phosphorus plant using sulfuric acid solutions. The advantage of the resulting phosphorus-containing component is that it has a high solubility and absorption of phosphorus to plants. They are also characterized by a high content of phosphorus-containing substances, which ensure the growth and productivity of agricultural plants and plant resistance to environmental stress factors.
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含磷肥料原料的理化研究
迄今为止,积累的工业废物在这些地区造成了严重的环境问题。因此,对其进行加工以获得有价值的产品是一项紧迫的任务。由于在Novo-Dzhambul磷矿厂对磷矿原料进行还原电熔炼,每生产1吨黄磷约形成150-160公斤的刀刀粉尘。由此产生的刀具粉尘被认为是二次原料,它可以用来获得含磷的矿物肥料,因为锅炉粉尘中含有一定比例的磷和其他有用成分。本工作的目的是利用硫酸处理产磷废料-刀具粉尘,得到含磷矿物肥料。方法。为了在实验条件下处理刀具粉尘,选择了仪器测试方法,使用Jeol JSM-6490l V品牌的扫描电子显微镜(SEM),多参数便携式网络扫描仪(PCD 650 Eutech)和Q-1500衍生仪。结果。根据显微研究结果,确定了刀具粉尘中主要有用成分P2O5的含量在30-31%之间。研究了在硫酸溶液作用下刀具粉尘分解过程的热力学规律。用HSC-6配合物程序测定了体系在333 ~ 363k温度下的焓、熵和吉布斯能变化的标准热效应。为了确定实验结果的可靠性,考虑了数学处理的方法。建立并确定了该工艺的最佳工艺参数。结论。开发了一种利用硫酸溶液从Novo-Dzhambul磷厂废料中提取含磷单磷酸钙基刀具粉尘的技术。所得含磷组分的优点是具有较高的溶解度和对植物磷的吸收率。它们还具有含磷物质含量高的特点,保证了农业植物的生长和生产力,以及植物对环境胁迫因子的抗性。
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