Combined technologies for increasing the reliability and service life of aerospace products

V. Smolentsev, M. Kondratiev, E. Smolentsev
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Abstract

The paper considers a major scientific and applied problem of improving the quality and reliability of scientific products by technological methods and means, forming the basis for the production of competitive products of domestic engineering, primarily in the aerospace industry. The analysis of the defect appearance causes in technology and the decrease in its reli-ability at the stages of product life cycle is carried out. Measures were identified to ensure established reliability while maintaining or increasing the resource with minimizing costs at the stage of commercializing by gradually increasing opera-tional characteristics underway product test. It is shown that combined methods of part process allow creating small-sized multilayer vibration-resistant filters with an increased area of the working area and a total wall thickness that ensures the stability of the product to repeated vibrations, which previously caused undesirable increase in the dimensions and mass of a manufactured product. The possibilities of using combined processing methods with the imposition of electromagnetic fields to improve the operational characteristics of upgraded and aircraft parts under formation, including their elements, in the expansion of mass production of scientific products, particularly developed for their import substitution, are found.The change in the mechanical characteristics of materials under various processing methods has been studied. Specimens test for strength at failure and stretch have shown that the consistent use of highly efficient electrochemical sizing followed by jackhammering (or other) way of hardening allows the increase in the characteristics of products up to 10%, achieving a result not lower than that obtained after tooling with hardening.
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提高航空航天产品可靠性和使用寿命的组合技术
本文考虑了一个重大的科学和应用问题,即通过技术方法和手段提高科学产品的质量和可靠性,为国内工程(主要是航空航天工业)生产具有竞争力的产品奠定基础。从产品生命周期各阶段分析了缺陷在工艺上产生的原因及其可靠性下降的原因。在商业化阶段,通过逐步提高正在进行的产品测试的操作特性,确定了确保既定可靠性的措施,同时保持或增加资源,并将成本降至最低。结果表明,零件加工的组合方法允许创建具有增加工作区域面积和总壁厚的小尺寸多层抗振动过滤器,以确保产品在重复振动下的稳定性,这在以前会导致制造产品的尺寸和质量的不良增加。在扩大科学产品的大规模生产,特别是为替代进口而开发的科学产品的生产过程中,发现有可能使用结合电磁场的综合加工方法来改善已升级和正在制造的飞机部件,包括其部件的操作特性。研究了不同加工方法下材料力学特性的变化。破坏和拉伸强度的试样测试表明,持续使用高效的电化学施胶,然后使用风钻(或其他)硬化方法,可以使产品的特性增加10%,达到不低于工具硬化后获得的结果。
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