INFLUENCE OF SOME WINDING PARAMETERS ON HAIRINESS OF YARN AFTER WINDING PROCESS

Tran DUC TRUNG, Huong CHU DIEU, Tuan DAO ANH
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Abstract

Hairiness is an important quality parameter of yarn after winding process. It affects not only the quality of yarn, but also the productivity of the warping, weaving, knitting machines as well as the quality of produced fabrics. Hairiness is influenced by the factors of raw materials, technology and equipment at all stages of yarn production. This article presents the results of experimental research on the simultaneous influence of four typical winding parameters, including: Winding speed (Z1), the load on the friction discs of the yarn tensioner (Z2), the distance between the bobbin and the yarn guide (Z3) and the pressure of package on the grooved drum (Z4) to the increasing percentage of the hairiness of the yarns after winding compared to that before winding. Yarn hairiness was measured by Uster tester 5. By using the second-order orthogonal experimental planning, together with the support of Excel 2019 and Design Expert 11 software, an experimental matrix and mathematical models describing the relationship between the four winding parameters and increasing percentage of the hairiness of three types of yarn (carded Ne 31/1 CVCD, combed Ne 30/1 CVCM, combed Ne 30/1 COCM) are established. The research result is the scientific basis for selecting the optimal winding parameters in order to achieve the required increase in hairiness of the yarn after winding or predict hairiness increase of the yarns before winding.
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卷绕工艺参数对卷绕后纱线毛羽的影响
毛羽度是卷绕后纱线的一项重要质量指标。它不仅影响纱线的质量,而且影响整经机、织造机、针织机的生产率以及生产的织物质量。毛羽在纱线生产的各个阶段都受到原料、工艺和设备等因素的影响。本文介绍了卷绕速度(Z1)、纱线张紧器摩擦盘载荷(Z2)、筒子与导纱器距离(Z3)、包袋对槽筒压力(Z4)四个典型卷绕参数对卷绕后纱线毛羽比卷绕前增加百分比同时影响的实验研究结果。用乌斯特5型纱线毛羽仪测定纱线毛羽度。采用二阶正交实验规划,在Excel 2019和Design Expert 11软件的支持下,建立了3种纱线(梳制Ne 31/1 CVCD、精梳Ne 30/1 CVCM、精梳Ne 30/1 COCM)的4个绕制参数与毛羽增长率关系的实验矩阵和数学模型。研究结果为选择最优的缠绕参数,以达到缠绕后所需的纱线毛羽增加量或预测缠绕前纱线毛羽增加量提供了科学依据。
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