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STATE PROBLEM OF BALANCING SEWING LINE OF INDUSTRIAL KNITTED PRODUCTS 阐述了工业针织产品缝纫线平衡问题
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-003
P. T. Thao, P. My, Duy-Nam Phan
Line balancing is always a big problem appearing in industrial production. Manual balancing of industrial sewing products takes a long time to give results, which depends on the experience of the sewing line manager, moreover, the efficiency is not necessarily optimal. Digital conversion will help find a solution to balance the sewing line more quickly, accurately, and optimally. This study presents the statements of the problem of balancing knitted garment lines in the industry with the line balancing process according to the method of Hanoi University of Science and Technology (HUST) and BSL-HUST-1 software, which is the software designed and built by our research group. For the balancing calculation, three groups of input data were defined for the comparison of balancing efficiency among the HUST method, the software method, and the method used traditionally by the companies. The line's capacity is determined as the total production amount in a shift, and the shift time is figured accordingly following each factory's rules. The total number of workers is an essential factor. Also, the cycle time is one of the important factors for balancing the sewing line.
生产线平衡一直是工业生产中出现的一个大问题。手工平衡工业缝纫产品需要很长时间才能得出结果,这取决于缝纫线经理的经验,而且效率不一定是最佳的。数字转换将有助于找到一个解决方案,以平衡缝纫线更快速,准确,和最佳。本研究根据河内科技大学(HUST)的方法和本课课组自行设计开发的BSL-HUST-1软件,对工业针织服装线平衡问题进行了线平衡过程的陈述。在平衡计算中,定义了三组输入数据,比较了HUST方法、软件方法和公司传统方法的平衡效率。生产线的产能确定为每班的生产总量,并根据各工厂的规定计算相应的班次时间。工人总数是一个重要因素。同时,循环时间也是平衡缝纫线的重要因素之一。
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引用次数: 0
TEAR AND TENSILE STRENGTH OF 100% COTTON WOVEN FABRICS’ BASIC STRUCTURES: REGRESSION MODELLING 100%纯棉机织物基本结构的撕裂强度和拉伸强度:回归模型
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-002
Mohammad Mobarak Hossain, S. Alimuzzaman, D. Ahmed
This research paper aims to estimate the tear and tensile strength of woven fabrics while considering a number of construction factors. Construction variables include ends per cm (EPCm), picks per cm (PPCm), an overall configuration of yarn, and fabric’s areal density or grams per square meter (GSM). While the statistical relationship in deciding the fabric strength is very complicated considering all variables, the correlation-regression model is used to explain the influence of structural parameters on the tear and tensile strength of various fundamental fabrics’ designs. With different thread densities varying reed counts, and heald count using 100 percent cotton yarn having 36.9 tex, eight different designs of plain, twill, and sateen are prepared for the study. Four regression models, built to predict the tear and tensile strength of the sample woven fabrics, are vital components of this research. It is noticed that the setting of yarn affects the tensile strength of the fabrics, and the fabric pattern determines the tear strength of the fabrics. For higher tear strength, matt weave, and tensile strength, a twill structure is desired within this scope of the fabric structures.
本研究的目的是在考虑许多结构因素的情况下估计机织物的撕裂和拉伸强度。结构变量包括每厘米数(EPCm)、每厘米数(PPCm)、纱线的总体结构和织物的面密度或每平方米克数(GSM)。考虑到决定织物强度的统计关系非常复杂,考虑到所有变量,本文采用相关回归模型来解释结构参数对各种基础织物设计的撕裂强度和拉伸强度的影响。不同的线密度,不同的簧片数,以及使用36.9 tex的100%纯棉纱的综纱数,为研究准备了8种不同的平纹、斜纹和缎纹设计。四个回归模型,建立预测撕裂和拉伸强度的样品机织物,是本研究的重要组成部分。值得注意的是,纱线的定型影响织物的抗拉强度,织物图案决定织物的撕裂强度。为了获得更高的撕裂强度、哑光组织和抗拉强度,斜纹结构需要在织物结构的这个范围内。
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引用次数: 0
A 2D CELLULAR AUTOMATON MODEL OF LIQUID ABSORPTION INTO PAPER FIBERS WITH HYDROPHOBIC TREATMENT 疏水处理纸纤维中液体吸收的二维元胞自动机模型
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-004
V. Kríz, H. Křížová, Martin Kocich, Johana Dalíková
In this work, the issue of applying water or a homogeneous aqueous suspension with a uniform size of (nano)particles (e.g., ink) to the surface of SBSK (southern bleached softwood kraft) paper with randomly arranged local hydrophobic treatment is investigated and then simulated. Based on the two investigated models, various simulation approaches were compared, an own simulation model was created, and its validity was subsequently demonstrated on the experiments performed.
在这项工作中,研究了将水或具有均匀大小的(纳米)颗粒(例如墨水)的均匀水悬浮液应用于SBSK(南漂软木牛皮纸)纸表面并进行随机排列的局部疏水处理的问题,然后进行了模拟。基于所研究的两种模型,比较了各种仿真方法,建立了自己的仿真模型,并通过实验验证了其有效性。
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引用次数: 0
ANTIMICROBIAL ACTIVITY OF COTTON FIBRES TREATED WITH PARTICLES EXTRACTED FROM CITRUS PLANTS: A REVIEW 柑橘提取颗粒处理棉纤维抑菌活性研究进展
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-008
R. Ali, Umer Karamat, Hafiza Saba Nazir, Mirza Muhammed Mohsin Baig, Bilal Alam Khan, Asad Ullah, Osama Usman, Tanya Waseem, M. F. Tahir
Nanotechnology is an emerging technology in textile sector for the fabrication of functional textiles with different properties such as antibacterial, hydrophobicity, UV-protection, flame retardancy, anti-static and self-cleaning. In current COVID-19 crises, the development of antimicrobial textiles through the deposition of nanoparticles has emerged as a research subject of particular interest. Recently, the green-synthesis of nanoparticles from plant extracts has become an effective alternative to conventional physical and chemical synthesis methods due to being environmentally benign and nontoxic. In this review article, the significance of nanotechnology in antibacterial finishing of textiles, mechanism of antibacterial activity of nanoparticles, significance of green synthesis methods for nanoparticles have been discussed. The green-synthesis of different nanoparticles from the citrus plant extracts and their application on textiles for imparting antibacterial activity is reviewed in particular. The chemical composition of citrus plant extracts and their role as bioreductants in the synthesis of nanoparticles is also highlighted. Moreover, different qualitative and quantitative standard testing protocols employed for the antimicrobial characterization of plant extracts and textiles have been discussed. The major challenges and limitations associated with the plant-based biosynthesis of nanoparticles have also been highlighted.
纳米技术是纺织领域的一项新兴技术,用于制造具有抗菌、疏水、防紫外线、阻燃、防静电和自清洁等不同性能的功能性纺织品。在当前的COVID-19危机中,通过沉积纳米颗粒开发抗菌纺织品已成为一个特别感兴趣的研究课题。近年来,以植物提取物为原料绿色合成纳米颗粒因其对环境无害、无毒等优点,已成为传统物理和化学合成方法的有效替代方法。本文综述了纳米技术在纺织品抗菌整理中的意义、纳米颗粒抗菌活性的机理、纳米颗粒绿色合成方法的意义。重点综述了柑橘类植物提取物绿色合成纳米颗粒及其在纺织品抗菌方面的应用。重点介绍了柑橘类植物提取物的化学成分及其在纳米粒子合成中的生物还原作用。此外,还讨论了用于植物提取物和纺织品抗菌特性的不同定性和定量标准测试方案。以植物为基础的纳米颗粒生物合成的主要挑战和局限性也得到了强调。
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引用次数: 0
THE DEVELOPMENT AND ANALYSIS OF ECO-PRINT AND SCREEN PRINTING COMBINATION USING NATURAL DYES 生态印花与天然染料丝印结合的发展与分析
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-006
Y. tri, Bahari Nooryan
Natural dye is one of the solutions to alleviate environmental damage caused by the textile industry. Existing synthetic dyes have been proven to adversely affect the environment and human. Hence, revisiting natural dyes becomes a correct decision to alleviate existing environmental problems. Eco-print is one of the natural dyeing methods done by using plants typically found in the surroundings. This method has become the subject of various developments, both in its mordanting and making processes. Its visual aesthetics should also receive attention to avoid stagnation. Further development and innovation are necessary. The purpose of this study was to develop the visual aesthetic aspect of the eco-print method. It particularly focused on developing the design and production technique in terms of concepts, materials, and working techniques. This work also adopted a screen printing technique to enrich the motifs and colors. The method utilized in this research was art-based research with the premise of adapting artistic creativity to social research using an artistic practice approach because both are holistic and dynamic. The result showed that eco-print and screen printing methods could be combined, as the latter significantly enhance the eco-print product’s visual aesthetics. However, the result of this combination exhibited poor color fastness, implying the need for further study.
天然染料是减轻纺织工业对环境破坏的解决方案之一。现有的合成染料已被证明对环境和人类有不利影响。因此,重新使用天然染料成为缓解现有环境问题的正确决定。生态印花是一种天然染色方法,使用的是周围环境中常见的植物。这个方法已经成为各种发展的主题,无论是在其腐蚀和制作流程。其视觉美学也应受到重视,避免停滞不前。进一步发展和创新是必要的。本研究的目的是发展生态印刷方法的视觉美学方面。它特别专注于发展的设计和生产技术的概念,材料,和工作技巧。这幅作品还采用了丝网印刷技术,丰富了图案和色彩。本研究使用的方法是以艺术为基础的研究,并以艺术实践的方法将艺术创造力与社会研究相适应,因为两者都是整体的和动态的。结果表明,生态印刷与丝网印刷相结合,可以显著提高生态印刷产品的视觉美感。然而,这种组合的结果显示出较差的色牢度,这意味着需要进一步的研究。
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引用次数: 0
RESISTANCE OF ADDITIONAL ROOFING UNDERLAYS OF PITCHED ROOFS AGAINST ARTIFICIAL AND NATURAL AGEING 坡屋顶的附加屋顶衬底对人工和自然老化的抵抗力
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-001
Tomáš Navara
In this paper, the author deals with the resistance of light polymer foils based on microporous functional film, used as additional waterproofing layers of pitched roofs. He exposes these foils to the effects of natural ageing and the effects of artificial ageing according to the methodology of the European test standard. Subsequently, it verifies the tensile properties of the exposed foils and compares the effects of natural and artificial ageing in order to determine the possible cause of premature degradation of these materials, which often occurs in practice. He concludes that the cause of this degradation is not excessive leniency of testing standards, but the insufficient quality of materials supplied to the European market.
本文研究了用于坡屋顶附加防水层的基于微孔功能膜的轻质聚合物薄膜的耐水性。他根据欧洲测试标准的方法,将这些箔暴露在自然老化和人工老化的影响下。随后,它验证了暴露的箔的拉伸性能,并比较了自然和人工老化的影响,以确定这些材料过早退化的可能原因,这在实践中经常发生。他的结论是,造成这种退化的原因不是测试标准过于宽松,而是供应给欧洲市场的材料质量不足。
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引用次数: 0
ELECTRIC HEATING CLOTHING FOR MOTORCYCLISTS 摩托车手用电热衣
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-005
Arsenii Arabuli, Svitlana Arabuli, O. Kyzymchuk, L. Melnyk
In recent years motorcycling becomes more and more popular. It is known that even in relatively warm weather, moving air is cooler and constant exposure to wind when riding may cause a chilling effect that leads to hypothermia. Motorcyclists may lose the ability to concentrate and react on changing traffic conditions when they have hypothermia. We propose the use of electric heating elements in the jacket so that motorcyclist comforts increase. This element receives the energy from the worked engine of the motorcycle. It is located between the two fabrics layers (top and lining) and is made of nichrome wire. The heating is carried out by connecting this element with the power supply system of the motorcycle. In research, we use two types of packages that differ by top fabrics and two connection circuits. The studies were carried out in three different environmental conditions (air temperature, wind speed, and air humidity). Standard test methods were used for performance testing. The effectiveness of electric heating elements used in underwear space for increasing the thermal properties of motorcyclist clothing is proven. It was established that the use of an electric heating element is effective only with a thermocontroller in the electrical circuit. The results of our investigation confirmed the effectiveness of electric heating elements being used in motorcyclist jackets.
近年来,摩托车变得越来越流行。众所周知,即使在相对温暖的天气里,流动的空气也会更冷,骑行时持续暴露在风中可能会导致寒蝉效应,导致体温过低。当摩托车手体温过低时,他们可能会失去集中注意力和对变化的交通状况做出反应的能力。我们建议在夹克中使用电热元件,以增加摩托车手的舒适度。这个元件从摩托车的工作发动机中接收能量。它位于两层织物(顶部和衬里)之间,由镍铬合金丝制成。加热是通过将该元件与摩托车的供电系统连接来实现的。在研究中,我们使用了两种不同类型的封装,其顶部结构和两个连接电路不同。研究是在三种不同的环境条件下进行的(空气温度、风速和空气湿度)。性能测试采用标准测试方法。在内衣空间中使用电热元件对提高摩托车手服装的热性能是有效的。已经确定,使用电热元件是有效的,只有在电路中的温度控制器。我们的调查结果证实了电加热元件在摩托车手夹克上的有效性。
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引用次数: 0
MULTI-CRITERIA NUMERICAL OPTIMIZATION OF MECHANICAL PROPERTIES IN ULTRASONIC WELDING PROCESS PARAMETERS OF PVC-COATED HYBRID TEXTILES FOR WEATHER PROTECTION 聚氯乙烯涂层复合织物超声波焊接工艺参数力学性能多准则数值优化
Pub Date : 2023-05-01 DOI: 10.15240/tul/008/2023-2-007
M. Hussen, Y. Kyosev, Kathrin Pietsch, Jessica Boll, A. Kabish
A series of research was carried out to determine the correlation between ultrasonic welding process parameters and weld seam mechanical properties. However, multi-objective numerical optimization of coated hybrid textiles for weather protection has not been addressed. To ensure a comprehensive evaluation of ultrasonic weld seams, the research investigates the optimal solution of the multi-objective function of ultrasonic welding process parameters and formulates a single criteria objective function. Lapped and superimposed types of seams were applied based on 33 factorial designs of experiments for 6 and 12 mm welding widths. Single-criteria objective functions instead of three independent problems were developed as a generalized utility function. A single-criteria optimization method was introduced through predetermined weight and normalization within the range of acceptable/unacceptable values. Numerical and graphical optimization methods were also applied to determine possible optimal solutions through generalized utility functions. The best optimal value of the generalized utility function (0.670425 and 0.944374) was attained at welding speed (2 and 2.01564 m/min), power (93.756 and 117.973 W), and pressure force (198.803 and 239.756 N) of 6 and 12 mm welding widths, respectively. The acceptable range of satisfactory values was determined for the roof and wall of awnings and camping tents through standard, in which seam performance level indicated. Nonlinear quadratic numerical models were formulated to estimate the generalized utility function, and their results were close to the regressed diagonal line against the actual points. The statistical analysis was shown a statistically significant effect of welding process parameters on the generalized utility function.
为了确定超声焊接工艺参数与焊缝力学性能之间的关系,进行了一系列的研究。然而,涂层混合纺织品的多目标数值优化问题尚未得到解决。为保证超声焊缝的综合评价,研究了超声焊接工艺参数多目标函数的最优解,制定了单一准则目标函数。采用33因子试验设计,对6和12 mm焊接宽度的焊缝进行搭接和叠加。将单准则目标函数取代三个独立的问题,发展为广义效用函数。引入了一种单准则优化方法,通过在可接受/不可接受范围内确定权重并进行归一化。数值和图形优化方法也被应用于通过广义效用函数确定可能的最优解。在焊接宽度为6和12 mm时,焊接速度为2和2.01564 m/min,功率为93.756和117.973 W,压力为198.803和239.756 N,广义效用函数的最优值为0.670425和0.944374。通过标准确定了遮阳篷和露营帐篷的屋面和墙面的满意值的可接受范围,其中指出了接缝性能水平。建立了广义效用函数的非线性二次数值模型,其结果接近于实际点的回归对角线。统计分析表明,焊接工艺参数对广义效用函数的影响具有统计学意义。
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引用次数: 2
INFLUENCE OF SOME WINDING PARAMETERS ON HAIRINESS OF YARN AFTER WINDING PROCESS 卷绕工艺参数对卷绕后纱线毛羽的影响
Pub Date : 2023-02-01 DOI: 10.15240/tul/008/2022-4-004
Tran DUC TRUNG, Huong CHU DIEU, Tuan DAO ANH
Hairiness is an important quality parameter of yarn after winding process. It affects not only the quality of yarn, but also the productivity of the warping, weaving, knitting machines as well as the quality of produced fabrics. Hairiness is influenced by the factors of raw materials, technology and equipment at all stages of yarn production. This article presents the results of experimental research on the simultaneous influence of four typical winding parameters, including: Winding speed (Z1), the load on the friction discs of the yarn tensioner (Z2), the distance between the bobbin and the yarn guide (Z3) and the pressure of package on the grooved drum (Z4) to the increasing percentage of the hairiness of the yarns after winding compared to that before winding. Yarn hairiness was measured by Uster tester 5. By using the second-order orthogonal experimental planning, together with the support of Excel 2019 and Design Expert 11 software, an experimental matrix and mathematical models describing the relationship between the four winding parameters and increasing percentage of the hairiness of three types of yarn (carded Ne 31/1 CVCD, combed Ne 30/1 CVCM, combed Ne 30/1 COCM) are established. The research result is the scientific basis for selecting the optimal winding parameters in order to achieve the required increase in hairiness of the yarn after winding or predict hairiness increase of the yarns before winding.
毛羽度是卷绕后纱线的一项重要质量指标。它不仅影响纱线的质量,而且影响整经机、织造机、针织机的生产率以及生产的织物质量。毛羽在纱线生产的各个阶段都受到原料、工艺和设备等因素的影响。本文介绍了卷绕速度(Z1)、纱线张紧器摩擦盘载荷(Z2)、筒子与导纱器距离(Z3)、包袋对槽筒压力(Z4)四个典型卷绕参数对卷绕后纱线毛羽比卷绕前增加百分比同时影响的实验研究结果。用乌斯特5型纱线毛羽仪测定纱线毛羽度。采用二阶正交实验规划,在Excel 2019和Design Expert 11软件的支持下,建立了3种纱线(梳制Ne 31/1 CVCD、精梳Ne 30/1 CVCM、精梳Ne 30/1 COCM)的4个绕制参数与毛羽增长率关系的实验矩阵和数学模型。研究结果为选择最优的缠绕参数,以达到缠绕后所需的纱线毛羽增加量或预测缠绕前纱线毛羽增加量提供了科学依据。
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引用次数: 0
INFLUENCE OF MICROENCAPSULATION PARAMETERS ON THE SIZE AND MORPHOLOGY OF MICROCAPSULES BY ECO-FRIENDLY SOLVENT EVAPORATION METHOD ORIENTED TO MEDICAL TEXTILES 医用纺织品环保溶剂蒸发法制备微胶囊工艺参数对微胶囊尺寸和形态的影响
Pub Date : 2023-02-01 DOI: 10.15240/tul/008/2022-4-003
Thi Chinh THUY DAO, N. Sintès-Zydowicz, Dieu HUONG CHU
Application of microcapsules in medical textile has been studied and commercially developed widely in recent years. The aim of this work was to propose an eco-friendly microencapsulation by solvent evaporation method that can contribute to the manufacture of medical textile products using microcapsules. Quillaja saponin was used as bio-sourced surfactant and ethyl acetate was used as the less toxic, non-halogenated organic solvent. The influences of saponin concentration, stirring speed during emulsification step and the volume of ethyl acetate used to saturate the aqueous phase before emulsification on the microcapsule size and morphology were investigated. The results showed that eudragit microcapsules of ibuprofen with diameter in range from 17 to 34 µm, which were suitable for medical textile applications, were successfully elaborated. The saponin concentration varied from 0.025 to 0.1 wt%. The stirring speed was changed from 700 to 600 rpm. The volume of ethyl acetate used in saturation step was 0, 8 and 12 ml. In the scope of investigation, the saponin concentration and the volume of ethyl acetate used in saturation step did affect the microcapsule size and morphology while the stirring speed did not. The saturation step really helped to reduce the formation of irregular microparticles and to narrow the size distribution, but the microcapsules became more porous, weaker and were deformed significantly by drying in the fabric treatment process.
近年来,微胶囊在医用纺织品中的应用得到了广泛的研究和商业化开发。本研究的目的是通过溶剂蒸发法提出一种环保的微胶囊化方法,该方法可用于微胶囊制造医用纺织品。以黄芪皂苷为生物源表面活性剂,乙酸乙酯为无毒无卤有机溶剂。考察了乳化过程中皂苷浓度、搅拌速度和乳化前水相饱和乙酸乙酯用量对微胶囊尺寸和形态的影响。结果表明,成功制备出了直径在17 ~ 34µm范围内的布洛芬药用微胶囊。皂苷浓度为0.025 ~ 0.1 wt%。搅拌速度由700转/分改为600转/分。饱和步骤的乙酸乙酯用量为0、8和12 ml。在本研究范围内,皂苷浓度和饱和步骤的乙酸乙酯用量对微胶囊的大小和形态有影响,而搅拌速度对微胶囊的大小和形态没有影响。饱和步骤确实有助于减少不规则微颗粒的形成,缩小尺寸分布,但在织物处理过程中,微胶囊变得更多孔,更弱,并且在干燥过程中变形明显。
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引用次数: 0
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Fibres and Textiles in Eastern Europe
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