Integration of Cu and extra low-k dielectric (k=2.5/spl sim/2.2) for 65/45/32nm generations

Abstract

This paper investigated various approaches to integrate Cu and extra low-k dielectric (ELK, k=2.5~2.2) for dual damascene fabrication. We demonstrate a trench-first hard mask process flow without k degradation by ash-free process and a novel pore sealing technique. In addition, we have extended this pore sealing concept to a via-first PR mask approach for porous ELK of 2.2. Both optimized hard mask and PR mask process flows are demonstrated promising for Cu/ELK integration for 65/45/32nm generations