The development of engineering support for loose abrasive working methods

P. Bochkarev
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Abstract

The trends of working methods development based on the analysis of certain working methods using loose abrasive are giv-en. Along with wide technological capabilities and relatively low cost, the existing irregularities of methods are noted. The elimination of them will ensure prospective viability for the development of machining operations with the use of loose abra-sive. An approach was suggested. It consists in forming the structure of databases of working methods according to struc-tural and technological features and generating groups of methods differing in homogeneous design procedures for their development using a mathematical tools technique of cluster analysis. The article describes and provides diagrams of the developed methods of external and internal surfacing of rotation body type using a compacted layer of abrasive medium. They make it possible to get not varying qualitative characteristics, finishing through forming an area of abrasive material in the chamber with equal compaction in the places of interaction of the treated surface and abrasive grains, and to provide conditions for equalization of contact pressures on the working surface. Based on the performed research and testing of the presented methods, scientific and technical tasks have been identified, the solution of which will make it possible to imple-ment the technological support of their effective application. For the purpose of reducing the complexity of the created mod-els and the volume of experimental research, a strategy for conducting research based on the unification of individual pro-ject procedures for technological preparation of production is proposed. The obtained results allowed making theoretical substantiation of a systematic approach to the formation of an environment for automated planning of operations using loose abrasive, which consists in the creation of formalized homogeneous design procedures for grouped working methods.
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工程支持松散磨料加工方法的发展
在分析几种使用松散磨料的加工方法的基础上,提出了各种加工方法的发展趋势。随着广泛的技术能力和相对较低的成本,注意到现有方法的不规范。消除它们将确保使用松散磨料的机加工操作的发展前景的可行性。有人提出了一种办法。它包括根据结构和技术特征形成工作方法数据库的结构,并使用聚类分析的数学工具技术生成在同质设计程序中不同的方法组。本文描述并提供了利用研磨介质压实层进行旋转体型外表面和内表面处理的方法。它们通过在被处理表面和磨料颗粒相互作用的地方形成一个均匀压实的磨料区域,使得到不变化的质量特性成为可能,并为工作面上的接触压力均衡提供条件。在对所提出的方法进行研究和测试的基础上,确定了科学和技术任务,解决这些任务将有可能实现对其有效应用的技术支持。为了减少所创建模型的复杂性和实验研究的数量,提出了一种基于统一生产技术准备的单个项目程序进行研究的策略。所获得的结果允许对使用松散磨料的自动化操作规划环境形成的系统方法进行理论证实,这包括为分组工作方法创建形式化的均匀设计程序。
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