S. Ivanov, Vadim Antoshin, D. Melnikov, A. Albagachiev
{"title":"Abrasive wear resistance and service life of pipes made of fiber-glass composite","authors":"S. Ivanov, Vadim Antoshin, D. Melnikov, A. Albagachiev","doi":"10.30987/2223-4608-2023-28-37","DOIUrl":null,"url":null,"abstract":"This article presents studies of the abrasive wear resistance of fiber-glass composite pipes inner surface, which are laid us-ing microtunneling technology under construction of drinking water pipes, irrigation and sewerage systems. Due to a very smooth inner surface, the pipes have a high coefficient of fluid flow speed transmission through the pipe and a low coeffi-cient of roughness. When in long-term operation, the movement of water and solid particles through the pipeline eventually causes wear of inner walls of the pipe. The study of data on abrasive wear and abrasive resistance of fiber-glass composite pipes allows calculating the pipeline's operability under controlled conditions, predicting the period of trouble-free opera-tion of pipelines and making a reasonable choice of material for pipeline manufacturing. The objects of the study of glass composite pipes samples were selected, manufactured by LLC «New Pipe Technologies» using the method of continuous winding with an inner layer based on: orthophthalic polyester, isophthalic polyester and vinyl ester resins. The assessment of the overall wear resistance of the inner surface of the pipes was fulfilled using test equipment according to the Darmstadt method (GOST R 55877-2013, method B). This method allows simulating the abrasion and wear of linings and pipes that may occur in real operating conditions. Crushed quartz was used as an abrasive material. According to the results of the research, the arithmetic mean values of wear and safety coefficients of fiber-glass composite pipes were deter-mined depending on the number of test cycles. The data were used to select the most promising material as a polymer matrix for the production of fiberglass pipes both for water supply and sewerage.","PeriodicalId":21570,"journal":{"name":"Science intensive technologies in mechanical engineering","volume":"7 1","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2023-04-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Science intensive technologies in mechanical engineering","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.30987/2223-4608-2023-28-37","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 0
Abstract
This article presents studies of the abrasive wear resistance of fiber-glass composite pipes inner surface, which are laid us-ing microtunneling technology under construction of drinking water pipes, irrigation and sewerage systems. Due to a very smooth inner surface, the pipes have a high coefficient of fluid flow speed transmission through the pipe and a low coeffi-cient of roughness. When in long-term operation, the movement of water and solid particles through the pipeline eventually causes wear of inner walls of the pipe. The study of data on abrasive wear and abrasive resistance of fiber-glass composite pipes allows calculating the pipeline's operability under controlled conditions, predicting the period of trouble-free opera-tion of pipelines and making a reasonable choice of material for pipeline manufacturing. The objects of the study of glass composite pipes samples were selected, manufactured by LLC «New Pipe Technologies» using the method of continuous winding with an inner layer based on: orthophthalic polyester, isophthalic polyester and vinyl ester resins. The assessment of the overall wear resistance of the inner surface of the pipes was fulfilled using test equipment according to the Darmstadt method (GOST R 55877-2013, method B). This method allows simulating the abrasion and wear of linings and pipes that may occur in real operating conditions. Crushed quartz was used as an abrasive material. According to the results of the research, the arithmetic mean values of wear and safety coefficients of fiber-glass composite pipes were deter-mined depending on the number of test cycles. The data were used to select the most promising material as a polymer matrix for the production of fiberglass pipes both for water supply and sewerage.
本文研究了应用微隧道技术敷设的玻璃纤维复合管道内表面的磨粒耐磨性。由于管道的内表面非常光滑,因此流体通过管道的流速系数很高,粗糙度系数很低。当长期运行时,水和固体颗粒在管道中的运动最终导致管道内壁的磨损。研究玻璃纤维复合材料管道的磨料磨损和耐磨性数据,可以计算管道在受控条件下的可操作性,预测管道的无故障运行周期,合理选择管道制造材料。玻璃复合管材样品的研究对象是由LLC«New Pipe Technologies»制造的,采用连续缠绕的方法,内层基于:邻苯二甲酸聚酯,间苯二甲酸聚酯和乙烯基酯树脂。根据Darmstadt方法(GOST R 55877-2013,方法B),使用测试设备对管道内表面的整体耐磨性进行评估。该方法允许模拟在实际操作条件下可能发生的衬里和管道的磨损。破碎的石英被用作磨料。根据研究结果,确定了玻璃纤维复合材料管道磨损系数和安全系数随试验循环次数的算术平均值。这些数据被用来选择最有前途的材料作为聚合物基质,用于生产供水和污水的玻璃纤维管道。