Electrical Discharge Machining of SiCp/2024Al Composites

Peng Yu, Jinkai Xu, Yiquan Li, Zhanjiang Yu, Zhongxu Lian, Huadong Yu
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引用次数: 1

Abstract

In this paper, SiCp/2024Al composites was drilled by electrical discharge machining (EDM) to investigate the effect of different electrode cross-section shapes on material removal rate (MRR). The material removal mechanism (MRM) at different discharge energy were also analyzed by changing the electrical parameters. It is found that the MRR of EDM with tube electrode is 5 times greater than that of with cylinder electrode. Electro-erosion debris filled in the discharge gap makes the tool electrode retreat frequently, greatly reducing the MRR. The MRM includes thermal spalling, melting/vaporization and oxidation. The MRM varies with different discharge energy. Thermal spalling is the main MRM at low discharge energy, while melting/evaporation occupies a dominant position in MRM at high discharge energy. Either low or high discharge energy, oxidation always occurs.
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SiCp/2024Al复合材料的电火花加工
采用电火花加工(EDM)方法对SiCp/2024Al复合材料进行了钻孔加工,研究了不同电极截面形状对材料去除率的影响。通过改变电学参数,分析了不同放电能量下材料的去除机理。结果表明,管状电极电火花加工的MRR是圆柱电极的5倍。放电间隙中充满电蚀碎屑,使工具电极频繁后退,大大降低了MRR。MRM包括热剥落、熔化/汽化和氧化。放电能量不同,磁阻率也不同。在低放电能量下,热剥落是主要的MRM,而在高放电能量下,熔融/蒸发在MRM中占主导地位。无论放电能量低或高,都会发生氧化。
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