激光精密加工中的热源工程

Valery Kotlyarov
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摘要

为了提高激光加工技术操作的效果,将其转化为精确的技术操作,一般来说,可以通过选择最佳的激光加工技术方案和根据激光束特性形成的工具特性来解决。这些尝试的主要目标是,利用高强度的超短电磁脉冲,最大限度地减少破坏和移除被成形元件腔内材料的能量,从而平衡工艺过程的不稳定性,控制其结果并保持加工质量。 另一方面,它也会导致激光加工技术操作效率的降低。例如,使用纳秒脉冲时,激光切割支架的线速度在每分钟 25 至 30 毫米的范围内,而使用微秒脉冲时,加工速度可达每分钟 250 毫米,并且可以通过后处理消除切口侧表面的轻微条纹。由于激光束加工中的材料破坏过程是热性质的,即热量散失及其向工件(尤其是金属工件)体内的传播,因此可以控制和改变工件表面对辐射的吸收、热源的空间形状以及工件的热物理性质。本文探讨了成功实施激光束辐照工艺的前景解决方案。
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Engineering of heat sources in laser precision machining
Requirement towards the enhancement of the results of technological operations of laser processing, their transformation into precise technological operations is solved, in general, by the choice of optimal technological schemes of laser processing and characteristics of a tool that is formed from laser beam characteristics. The main goal of these attempts is to minimize portions of energy that destroys and removes the material from the cavity of element being formed utilizing ultra-short pulses of electro-magnetic energy with high intensity that can bring balance to the instability of technological process, manage it outcome and maintain the quality of processing.   On the other hand, it leads to a decrease in the efficiency of technological operations of laser processing. For example, linear speed of laser cutting of stent with nanosecond pulses are used is within the range of 25 to 30 millimeters per minute, whereas in the case of microsecond pulses - the processing speed can reach up to 250 mm/min and slight striation of side surface of the cutting kerf could be eliminated by means of post processing. Since the process of material destruction at laser beam processing is of a thermal nature in terms of heat dissipation and its propagation into the body of the work piece (especially the metal one), it is possible to control and modify the absorption of radiation by the surface of the work piece, the spatial shape of the heat source and thermal an physical properties of the work piece. This paper discusses perspective solutions for the successful engineering of laser beam irradiation process.
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