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Аналіз впливу параметрів валкової розливки-прокатки на дефекти сталевої смуги 辊铸参数对钢带缺陷的影响分析
Pub Date : 2023-12-28 DOI: 10.20535/2521-1943.2023.7.3.292694
Olexiy Nogovitsyn, Olga Holyavik, Ryslan Boris, Dmytro Sohan, Nataliia Seminska
Валкова розливка-прокатка є одним з найбільш перспективних і ефективних процесів виробництва сталевого листа. Проводився розрахунок процесу валкової розливки-прокатки. Визначено, що зменшується величина обтиснення при збільшенні швидкості валкової розливки-прокатки. Визначено, що зменшується зворотня швидкість металу при збільшенні швидкості валкової розливки-прокатки. Визначено, що зменшується зусилля прокатки при збільшенні швидкості валкової розливки-прокатки. На основі теоретичних розрахунків прийнято оптимальне зусилля стискування яке дозволяє розливати метал в полосу на великій швидкості без дефектів
轧制铸造和轧制是生产钢板最有前途和最有效的工艺之一。本文对辊铸和轧制过程进行了计算。结果表明,压缩量随着辊铸速度的增加而减少。确定金属的反向速度随着辊铸速度的增加而减小。轧制力随轧制速度的增加而减小。在理论计算的基础上,采用了最佳压紧力,使金属在高速铸造成带材时不会出现缺陷
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引用次数: 0
Research of transient processes in a two-way pneumatic drive with vacuum gripping devices 带真空抓取装置的双向气动驱动装置的瞬态过程研究
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.290105
Serhii Nosko, O. Haletskyi, Dmytro Kostiuk
An assessment of the current state of research on transient processes in pneumatic actuators is presented. The advantages and disadvantages of pneumatic drives with vacuum gripping devices and their connection with practical design tasks are shown. It has been established that the calculation of parameters and the design of high-speed, typical pneumatic actuators and actuators with vacuum grippers differ significantly. The expediency of using vacuum gripping devices in manipulation drives is shown. It was established that, unlike pneumatic cylinders of mechanical gripping devices, for which the final phase of the actuation cycle is important, in which the piston at the end of the stroke is already stationary, but the pressure in the working cavity increases and, accordingly, the force on the rod increases, for actuators with vacuum gripping devices, this phase is not is taken into account. The choice of a mathematical model and a methodology for calculating the transient processes of double-acting pneumatic actuators is substantiated. The model involves recording the equation of motion of the cylinder piston, supplemented by equations describing pressure changes in the working and exhaust cavities of the cylinder, followed by computer simulation. As part of the mathematical model, a study of transient processes was carried out, therefore, all simulation results are shown in the time interval limited by the period of piston movement (ie, preparatory and final periods were not considered). The effect of the effective areas of the input and output pneumolines of the pneumocylinder on dynamic processes in the actuator was studied. It was established that the change in the diameter of the inlet opening and, accordingly, the area of the inlet opening of the working or exhaust cavity leads to a change in the flow rate and capacity factor of the communication lines, is characterized by a change in the kinetic energy of the output link, limits its working speed and ensures the smoothness of the movement of the output link of the drive.
本文对气动执行器瞬态过程的研究现状进行了评估。说明了带有真空抓取装置的气动驱动器的优缺点及其与实际设计任务的联系。研究表明,高速、典型的气动执行器和带真空抓取装置的执行器在参数计算和设计上有很大不同。说明了在操纵驱动中使用真空抓取装置的便利性。与机械抓取装置的气缸不同的是,机械抓取装置的气缸在执行周期的最后阶段非常重要,在这一阶段,活塞在冲程结束时已经静止,但工作腔中的压力会增加,相应地,杆上的力也会增加,而真空抓取装置的执行器则不考虑这一阶段。计算双作用气动执行器瞬态过程的数学模型和方法的选择已得到证实。该模型包括记录气缸活塞的运动方程,辅以描述气缸工作腔和排气腔压力变化的方程,然后进行计算机模拟。作为数学模型的一部分,对瞬态过程进行了研究,因此,所有模拟结果都显示在活塞运动周期所限定的时间间隔内(即不考虑准备期和结束期)。研究了气缸输入和输出气路的有效面积对执行器动态过程的影响。结果表明,进气口直径的变化,以及工作腔或排气腔进气口面积的变化,会导致通信线路的流速和容量因子的变化,其特点是输出链路动能的变化,限制其工作速度,并确保驱动器输出链路运动的平稳性。
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引用次数: 0
Adaptation of corporate model of ukrainian aircraft product life cycle to the international methodology of systems engineering 根据国际系统工程方法调整乌克兰飞机产品生命周期企业模式
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.289919
Svitlana Kryvova, Constantine Zvorykin, Serhii Trubachev
Problems. Under the present-day conditions, the preservation of competences of Ukrainian aircraft construction enterprises will be determined by the possibility of enterprises attracting to participation in international cooperation programs and projects. But this is possible only on the condition of prior harmonization of the product development methodology adopted in Ukrainian aircraft construction to that used in the international aircraft construction projects. Purose. The main goal of this article is to determine the ability and ways of adapting the corporate model of life cycle of aircraft engineering projects by Ukrainian aircraft construction enterprises to modern global aircraft construction practices. Implementation methodology. The research methodology predicted the identification of the main modern trends in the field of system engineering for the creation of a science-intensive product, as well as the analysis of concepts of presenting the life cycle of complex technical systems in international regulatory documents, industry regulations, guidelines and other information sources. Criteria for perspective of using the identified informational and normative sources as close analogues for the development of one's own corporate model of life cycle of an aircraft construction product were identified. On the basis of the criterion analysis of researched concepts of the life cycle of complex technical systems representing, the requirements were formed, which formed the basis of the concept of one's own corporate model of life cycle of the aircraft construction product.  The results. The result of conducted research was the proposed concept of a corporate model of the life cycle of an aircraft construction product manufactured in Ukraine, which takes into account the international experience and best practices of leading aircraft construction companies, including focusing on the experience accumulated by domestic aircraft manufacturers. Conclusions. According to the results of analysis of advanced world practices in the field of creating a science-intensive product, an own corporate model of the life cycle of an aircraft product manufactured in Ukraine was proposed. In the future, on the basis of this model, a system for creating an aircraft product can be built and developed, which will be harmonized with existing world practices and will allow the domestic aircraft construction enterprises to fight for participation in international programs and projects.
问题。在当今条件下,乌克兰飞机制造企业能力的保持将取决于企业能否吸引国际合作计划和项目的参与。但这只有在乌克兰飞机制造企业所采用的产品开发方法与国际飞机制造项目所采用的方法事先协调一致的条件下才有可能。本文的主要目的是介绍乌克兰在飞机制造领域所采用的产品开发方法。本文的主要目的是确定乌克兰飞机制造企业根据全球现代飞机制造实践调整飞机工程项目生命周期企业模式的能力和方法。实施方法。研究方法包括确定系统工程领域创造科学密集型产品的主要现代趋势,以及分析国际规范性文件、行业法规、指南和其他信息来源中呈现复杂技术系统生命周期的概念。确定了将已确定的信息和规范来源作为开发自己的飞机制造产品生命周期企业模型的近似类比的视角标准。在对所研究的代表复杂技术系统生命周期的概念进行标准分析的基础上,形成了要求,这些要求构成了自己的飞机制造产品生命周期企业模型概念的基础。 研究成果。研究的结果是提出了乌克兰制造的飞机制造产品生命周期企业模型的概念,该模型考虑了国际经验和领先飞机制造公司的最佳实践,包括关注国内飞机制造商积累的经验。结论。根据对科学密集型产品制造领域的世界先进做法的分析结果,提出了乌克兰制造的飞机产品生命周期的企业模式。未来,在这一模型的基础上,可以建立和发展飞机产品制造系统,该系统将与现有的世界惯例相协调,并使国内飞机制造企业能够争取参与国际计划和项目。
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引用次数: 0
Review of methods of degassing of working fluids 审查工作流体的脱气方法
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.290444
Olexiy Petrenko, O. Luhovskyi
The article discusses known methods of degassing working fluids. A brief description of known degassing methods is given, an analysis of their advantages and disadvantages is provided. Emphasis is placed on the ultrasonic method of degassing, which is implemented with the help of low-amplitude and high-amplitude ultrasonic emitters. Illustrative photo materials of an experimental study of the ultrasonic method of degassing with the involvement of piezoelectric transducers are presented. The need for additional work to increase the efficiency of ultrasonic degassing by means of an experimental study of the influence of the frequency, amplitude and intensity of ultrasonic oscillations on the degassing process is formulated.
文章讨论了已知的工作流体脱气方法。文章简要介绍了已知的脱气方法,并分析了这些方法的优缺点。重点介绍了借助低振幅和高振幅超声波发射器实现的超声波脱气法。介绍了利用压电传感器进行超声波脱气法实验研究的说明性图片资料。提出了通过实验研究超声波振荡的频率、振幅和强度对脱气过程的影响来提高超声波脱气效率的必要性。
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引用次数: 0
The evolution of the compaction process and the deformed state of porous blanks during their hot forging in the open die 多孔坯料在开模热锻过程中压实过程和变形状态的演变
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.292713
Gennadiy Baglyuk, Stepan Kyryliuk
The article presents the results of the study of the evolution of the deformed state of the workpieces, the energetic parameters of the process and the distribution of porosity over the volume of the forging at all stages of hot forging of porous powder forgings in an open die. Modeling of the process was carried out using the finite element method using the DEFORM 2D/3D software complex. As a result of the simulation, it was found that at the initial stage of the process, the blank is mainly compacted with minimal radial flow of the material. Noticeable flow of metal into the groove groove area begins only when the forging material reaches an average relative density exceeding 90%. A significantly different nature of the distribution of axial er and radial ez deformations over the volume of the forging was noted. A zone with increased levels of values of axial deformations is formed in the central layer of the forging, equidistant from the upper and lower surfaces of the die cavity, and the values of radial deformations decrease with distance from the zone bordering the free side surface of the workpiece in the radial (to-center) direction. The minimum values of ez and er appear in the upper and lower angular stagnant zones of the forging. It is shown that the graph of the dependence of the deformation force on the displacement of the punch is marked by the presence of at least three characteristic sections due to the relationship between the processes of compaction and forging shape change at each stage of the process.
文章介绍了开模多孔粉末锻件热锻各阶段工件变形状态演变、工艺能量参数和锻件体积内孔隙分布的研究结果。使用有限元法和 DEFORM 2D/3D 复合软件对该过程进行了建模。模拟结果表明,在工艺的初始阶段,坯料主要是压实的,材料的径向流动很小。只有当锻造材料的平均相对密度超过 90% 时,才开始有明显的金属流进入槽沟区域。轴向 er 和径向 ez 变形在锻件体积上的分布有明显的不同。在距模腔上下表面相等的锻件中心层形成了轴向变形值增大的区域,而径向变形值则随着距工件自由侧表面径向(至中心)方向边界区域的距离而减小。ez 和 er 的最小值出现在锻件的上下角度停滞区。变形力与冲头位移的关系曲线图显示,由于压实过程和锻件形状变化过程在每个阶段的关系,至少存在三个特征截面。
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引用次数: 0
The potential of using 3D printing in the manufacture of mini hydraulic systems 利用 3D 打印技术制造微型液压系统的潜力
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.294001
Ivan Kostiuchenko, Oleh Levchenko
The work is devoted to an analytical engineering study of the practicality of using 3D printing for the manufacture of hydraulic components, in order to solve the problems associated with weight, size and complexity inherent in traditional hydraulic elements. The research aims to demonstrate the feasibility of using 3D printing to achieve simplified design and increased efficiency. The work presents samples of hydraulic elements printed on a 3D printer, which reflects the practical feasibility of this approach. A simple and practical design methodology is proposed for two key components of a typical hydraulic system, namely, a hydraulic cylinder and a directional servo-valve, which allows hydraulic actuators to be controlled using any programmable microcontroller. A distinctive feature of this approach is the emphasis on the principles of compact design, which facilitates the integration of many parts into single, multifunctional part. In addition, the use of lightweight materials in 3D printing helps reduce the overall weight of hydraulic components. The proposed method also allows the integration of various hydraulic elements into a single integral structure printed on a 3D printer, offering a pragmatic solution to the size and complexity issues associated with traditional metal hydraulic systems. The scope of this innovative approach extends to the creation of prototypes of hydraulic and pneumatic robots, as well as devices that require compactness, precision and adaptability. This methodology is promising for implementation in the field of robotics, especially for tasks where space and weight constraints are critical factors.
这项工作致力于对使用三维打印制造液压元件的实用性进行工程分析研究,以解决传统液压元件固有的重量、尺寸和复杂性等相关问题。研究旨在证明使用三维打印技术实现简化设计和提高效率的可行性。作品展示了用三维打印机打印的液压元件样品,反映了这种方法的实际可行性。针对典型液压系统的两个关键部件,即液压缸和方向伺服阀,提出了一种简单实用的设计方法,可使用任何可编程微控制器控制液压执行器。这种方法的一个显著特点是强调紧凑型设计原则,有利于将许多部件集成到单一的多功能部件中。此外,在 3D 打印中使用轻质材料有助于减轻液压元件的整体重量。所提出的方法还可以将各种液压元件集成到 3D 打印机打印的单一整体结构中,为解决与传统金属液压系统相关的尺寸和复杂性问题提供了实用的解决方案。这种创新方法的应用范围可扩展到液压和气动机器人原型的制作,以及对紧凑性、精确性和适应性有要求的设备。这种方法有望在机器人领域得到应用,特别是在空间和重量限制是关键因素的任务中。
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引用次数: 0
The possibility of detecting non-x-ray fragments in the body of the wounded by the contact method 通过接触法检测伤员体内非 X 射线碎片的可能性
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.294822
Oleksandr F. Salenko, Yuriy Danylchenko, Viktor Cherniak, V. Orel, Valentyna Datsenko, Bohdan Salenko, Kostiantyn Karpenko
The types of injuries and types of striking elements were analyzed, the conditions of patients requiring urgent surgical intervention were assessed. The possibilities of existing means of diagnosing fragments in the patient's body were analyzed, and it was concluded that for non-X-ray contrast fragments, the proposed method of mechanical contact with a special flexible and elastic probe is appropriate and effective.A special tool for examining wound canals has been developed, consisting of a flexible probe for individual use and a handle-holder with a microphone capsule, the membrane of which is directly connected to the probe and reacts to mechanical contact with an obstacle, and the capsule itself is directly connected to the oscilloscope through a signal amplifier . which has spectral signal processing circuits.The problem of the interaction of the elastic contact of a non-rigid element with a fragment located in a viscous medium is set, provided that the properties of the medium are not constant. Typical solutions of this problem for various types of fragments and parameters of the contacting element itself are presented. A picture of the noise emission accompanying the contact is shown.The functional dependence of noise emission parameters on the shape and type of the foreign object in the wound canal was revealed. The expediency of using the frequency-amplitude characteristic of noise radiation as a controlled parameter has been proven. A conclusion was made about the functional conditioning of the width of the signal spectrum and basic frequencies at the time of mechanical contact with a foreign object in the wound, depending on its shape and type; it was established that the use of an oscilloscope with a spectral analysis channel allows for the fairly accurate identification of a non-radiocontrast foreign object in a wound.
分析了损伤类型和打击要素类型,评估了需要紧急手术干预的病人的情况。分析了诊断病人体内碎片的现有方法的可能性,得出结论认为,对于非 X 射线对比碎片,建议使用特殊的柔性弹性探针进行机械接触的方法是适当而有效的。已开发出一种用于检查伤口管道的特殊工具,它由一个供个人使用的柔性探头和一个带麦克风胶囊的手柄座组成,麦克风胶囊的薄膜直接连接到探头上,并对与障碍物的机械接触做出反应,胶囊本身通过一个信号放大器直接连接到示波器上,示波器上有频谱信号处理电路。文中介绍了不同类型碎片和接触元件本身参数的典型解法。揭示了噪声发射参数与伤口管道中异物的形状和类型之间的函数关系。使用噪声辐射的频率-振幅特性作为控制参数的便利性已得到证实。根据伤口异物的形状和类型,对机械接触伤口异物时的信号频谱宽度和基本频率的功能调节做出了结论;确定了使用带有频谱分析通道的示波器可以相当准确地识别伤口中的非辐射异物。
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引用次数: 0
Analysis of spray particles entrance of Right-angle cold spray nozzle based on CFD 基于 CFD 的直角冷喷嘴喷雾颗粒入口分析
Pub Date : 2023-12-27 DOI: 10.20535/2521-1943.2023.7.3.292244
Kun Tan
Cold spray technology is a solid-state deposition technology, and the nozzle is an important part of the cold spray system. This article proposes a right-angle nozzle. The characteristic of this nozzle is that it can change the flow direction of the gas flow inside the nozzle to realize spraying on the surface of special parts; the acceleration of particles by the right-angle nozzle with different particle entrances is studied. The results show that the outlet center velocity of the right-angle nozzle with a circular throat section is greater, the viscous boundary layer effect is better, and the effective circulation area is larger; the maximum airflow velocity near the outlet of the right-angle nozzle at the particle entrance A is 663.4m/s; it can also effectively avoid the deposition of particles inside the right-angle nozzle, thereby reducing the loss of kinetic energy during the acceleration of particles in the right-angle nozzle; the research on the structure of the new right-angle cold spray nozzle can provide reference for the nozzle of cold spray technology Opinion.
冷喷技术是一种固态沉积技术,喷嘴是冷喷系统的重要组成部分。本文提出了一种直角喷嘴。该喷嘴的特点是可以改变喷嘴内气流的流动方向,实现对特殊零件表面的喷涂;研究了不同颗粒入口的直角喷嘴对颗粒的加速度。结果表明,喉部截面为圆形的直角喷嘴出口中心速度较大,粘性边界层效果较好,有效流通面积较大;颗粒入口 A 处直角喷嘴出口附近的最大气流速度为 663.4m/s;还能有效避免颗粒在直角喷嘴内的沉积,从而减少颗粒在直角喷嘴内加速时的动能损失;新型直角冷喷喷嘴结构的研究可为冷喷技术的喷嘴提供参考意见。
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引用次数: 0
Prediction of drag coefficient of a hybrid body design of aircraft 飞机混合机身设计的阻力系数预测
Pub Date : 2023-12-22 DOI: 10.20535/2521-1943.2023.7.3.284872
Shreya Viswanath, Riya Vasan S, V. Gopalan, Nilesh Satonkar
This study presents a design of a quintessential hybrid body aircraft, a blended NACA 4414 airfoil winged body. The Design of Elements approach, via Response Surface Methodology (RSM), is used to evaluate the influence of frontal area, chamber angle and materials on the drag coefficient. The Analysis of Variance (ANOVA) is carried out to find the influences of the same. In order to minimize the simulations, a model in RSM, Central Composite Design (CCD) is used. The results of the same are verified via Computational Fluid Dynamics (CFD) simulations. Moreover, combinations of shape memory polymers with composites and graphene nano powder are proposed, for light-weighting and enhanced mechanical properties. A comparison of said materials with commercially used aluminum alloys is done. It is found that the lowest drag coefficient is achievable at a frontal area of 1625 m2 with an angle of attack of -10o and with a material combination of carbon fiber reinforced polymer, glass fiber reinforced polymer, and 10% graphene nano powder by weight.
本研究介绍了一种典型混合体飞机的设计,即混合 NACA 4414 翼面机身。通过响应面法(RSM)采用要素设计方法评估了正面面积、腔角和材料对阻力系数的影响。通过方差分析(ANOVA)来找出相同的影响因素。为了尽量减少模拟,使用了 RSM 模型,即中央复合设计 (CCD)。其结果通过计算流体动力学(CFD)模拟进行了验证。此外,还提出了形状记忆聚合物与复合材料和石墨烯纳米粉体的组合,以实现轻量化并增强机械性能。将上述材料与市场上使用的铝合金进行了比较。结果发现,在正面面积为 1625 平方米、攻角为 -10o 的情况下,使用碳纤维增强聚合物、玻璃纤维增强聚合物和 10% 重量比的石墨烯纳米粉末组合材料可获得最低阻力系数。
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引用次数: 0
Model of the control object of the mechatronic microclimate system of a medium-sized greenhouse 中型温室机电一体化微气候系统控制对象模型
Pub Date : 2023-12-22 DOI: 10.20535/2521-1943.2023.7.3.290773
Yelyzaveta Synytsyna, Sofiya Kosmuna
Sudden changes in air temperature and humidity have a negative impact on crop production. Modern methods of regulating the microclimate of greenhouse facilities are reduced to the simplest one - controlling the flow and temperature of air masses. The aim of this work is to create and test (verify the plausibility) a simplified model of the microclimate of a medium-sized greenhouse. The simplified greenhouse model takes into account the main processes that occur under the influence of external factors (air exchange, mass transfer, moisture transfer, heat transfer), and also takes into account the geometric and spatial characteristics of the object. Each test experiment involves determining the effect of only one parameter at fixed values of all other parameters. A simplified reference model of changes in microclimate parameters (temperature, air velocity and pressure) was developed using Ansys software. Using computer modelling of temperature fields and velocities, an analysis was carried out to determine the possibility of using the model in the control system. The microclimate characteristics were analysed when air pressure, velocity and temperature were stabilised. The results of the study and the developed model are suitable for use in control algorithms for the greenhouse mechatronic system to take into account cyclic daily changes in parameters.
空气温度和湿度的突然变化会对作物生产产生负面影响。调节温室设施小气候的现代方法被简化为最简单的方法--控制气团的流动和温度。这项工作的目的是创建并测试(验证)一个中型温室小气候简化模型。简化温室模型考虑了在外部因素影响下发生的主要过程(空气交换、质量传递、水分传递、热传递),还考虑了物体的几何和空间特征。每次测试实验只确定一个参数在所有其他参数固定值下的影响。使用 Ansys 软件开发了微气候参数(温度、气流速度和压力)变化的简化参考模型。利用计算机模拟温度场和速度,进行了分析,以确定在控制系统中使用该模型的可能性。分析了气压、气流速度和温度稳定后的小气候特征。研究结果和开发的模型适用于温室机电一体化系统的控制算法,以考虑到参数每天的周期性变化。
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引用次数: 0
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Mechanics and Advanced Technologies
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