Energy efficient microwave curing of carbon fiber reinforced polymer via metamaterial matching and advanced electromagnetic exposure control

This study proposed an effective and sustainable technique for the curing of carbon fiber reinforced polymers (CFRPs) using microwaves. The method involves applying a metallic resonance coating layer to envelop the CFRP composite’s surface. Next, the composite is positioned within a multi-mode cavity, which is used as an applicator, and is powered by four 250 W solid-state power amplifiers. To ensure precise control over the heating pattern and achieve uniform heating of the composite, a sophisticated control algorithm is developed. This algorithm can independently regulate the phase, power level, and frequency of each power amplifier. The experimental results confirm the effectiveness of this proposed approach in achieving precise control over the microwave-based curing process for CFRPs.