Optimal design of supercritical He–H2 PCHE in SABER system by multi-objective genetic algorithm

A double-circle straight-channel printed circuit heat exchanger (PCHE) was first employed in a synergistic air-breathing rocket engine (SABER) system for supercritical He and H₂ heat transfer. The heat transfer mechanism of the supercritical flow in the PCHE channel was numerically analyzed. For considered the pressure drop, heat transfer efficiency, and ratio of heat flux to weight, simultaneously, the design of the PCHE is multi-objective genetic optimized. The results shown that the supercritical H₂ flow is chaotic near the pseudo-critical point, which is a coupled effect of buoyancy and gravity. Chaotic flow leads to an asymmetrical temperature distribution, which deteriorates the heat transfer performance. For 27 numerical experimental cases designed using the center composite surface method, the determine factors of the regression models of the three objectives for both cold and hot sides were all above 92 %. The Pareto optimal solutions for the supercritical He - H₂ PCHE design and performance were obtained based on the nondominated sorting genetic algorithm II. From a comprehensive view of the three targets, the optimal designs were the A-4 and B-4 solutions for the cold and hot sides, respectively.