Synthesis and characterization of polyHIPEs using a polymerizable polyurethane macromolecular surfactant

High internal phase emulsions (HIPEs) are commonly stabilized by a large amount of surfactants that should be removed after the polymerization of the continuous phase, and the resulting polyHIPEs from W/O HIPEs are usually brittle and chalky. Herein we report on an amphiphilic polymerizable polyurethane (PPU) macromolecular surfactant synthesized by polyaddition reaction of diisocyanates and polyols, which can well stabilize up to 88% internal phase volume of W/O HIPE with a content of only 5 wt% based the oil phase. Compared with the HIPEs stabilized by traditional surfactant Span 80, HIPEs stabilized by PPU at either room temperature or 70 °C are much more stable owing to the increased viscosity which can inhibit droplet coalescence. Moreover, the resulting polyHIPEs not only have several times higher mechanical properties than those stabilized by Span 80 but also have higher elasticity. The effects of concentration of PPU on the morphology and mechanical properties of the resulting polyHIPEs were investigated. It was found that with the increase of PPU content, the average void and window sizes decreased, while the compression strength increased. Cyclic compression tests were performed to examine reversible compressibility and durability of these polyHIPEs.

Graphical abstract

The polymerizable polyurethane macromolecular surfactant (PPU) synthesized through the polyaddition reaction of diisocyanates and polyols can solely stabilize high internal phase emulsions (HIPEs), and highly interconnected macroporous polymer produced by the polymerization of HIPE stabilized with PPU, known as polyHIPE, can withstand large deformation compression with no visible cracks.