Innovative Photocatalytic Reactor for Sustainable Industrial Water Decontamination: Utilizing 3D-Printed Components and Silica-Titania Trilayer Coatings

Industrial activities generate enormous quantities of polluted effluents, necessitating advanced methods of wastewater treatment to prevent potential environmental threats. Thus, the design of a novel photocatalytic reactor for industrial water decontamination, purification, and reuse is proposed as an efficient advanced oxidation technology. In this work, the development of the active reactor components is described, utilizing a two-step sol–gel technique to prepare a silica-titania trilayer coating on 3D-printed polymeric filters. The initial dip-coated SiO2 insulator further protects and enhances the stability of the polymer matrix, and the subsequent TiO2 layers endow the composite architecture with photocatalytic functionality. The structural and morphological characteristics of the modified photocatalytic filters are extensively investigated, and their performance is assessed by studying the photocatalytic degradation of the Triton X-100, a common and standard chemical surfactant, presented in the contaminated wastewater of the steel metal industry. The promising outcomes of the innovative versatile reactor pave the way for developing scalable, cost-effective reactors for efficient water treatment technologies.