{"title":"AlCoCrFeNiTi 和 AlCoCrFeNiZr 高熵合金镀层的微观结构演变和高温氧化行为比较","authors":"Okan Odabas , Abdullah Cahit Karaoglanli","doi":"10.1016/j.surfcoat.2024.131529","DOIUrl":null,"url":null,"abstract":"<div><div>In this study, the isothermal oxidation behaviors of HEA coating systems with AlCoCrFeNiTi and AlCoCrFeNiZr contents were evaluated by comparing microstructurally and investigated in terms of potential applications of thermal barrier coatings (TBCs). For this reason, their oxidation resistance under isothermal conditions, as well as diffusion phenomena occurring at the bond and top coating interface, were investigated. CoNiCrAlY bond coating was applied to the surface of a Nickel-based superalloy substrate by high velocity oxygen-fuel (HVOF) spraying. HEA coating materials were produced by using the mechanical alloying (MA) process. The mechanical activated synthesized HEAs were sprayed on a CoNiCrAlY bond coating by Atmospheric Plasma Spraying (APS). The microstructural changes at the coating interface of CoNiCrAlY, AlCoCrFeNiTi and AlCoCrFeNiZr (HEAs) coatings resulting from oxidation processes at 1200 °C for 5, 25, 50 and 100 h, and the formation and growth behaviors of the thermally grown oxide (TGO) layer were investigated. The present results demonstrate a potential of HEAs in TBC applications. After oxidation tests, crystal lattice transformations took place in both coating systems. In the AlCoCrFeNiZr-HEA TBC system, an increase in diffusion rate, oxygen permeability, and consequently TGO layer thickness was observed by the transformation from the cubic lattice structure to a monoclinic lattice structure with a larger volume. In the AlCoCrFeNiTi-HEA TBC system, the transformation of a narrow rhombohedral lattice with tight planes was maintained. Therefore, the TBC system with AlCoCrFeNiTi-HEA has a lower TGO layer thickness compared to the TBC system with AlCoCrFeNiZr-HEA and has a longer service life against oxidation failure at high operating temperatures. As a result of the production, experimental studies and high temperature oxidation test studies under service conditions, it was seen that AlCoCrFeNiTi and AlCoCrFeNiZr-HEA coatings can be used in the structure of TBC systems.</div></div>","PeriodicalId":22009,"journal":{"name":"Surface & Coatings Technology","volume":"494 ","pages":"Article 131529"},"PeriodicalIF":5.3000,"publicationDate":"2024-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Comparison of microstructural evolution and high temperature oxidation behavior of AlCoCrFeNiTi and AlCoCrFeNiZr high-entropy alloy coatings\",\"authors\":\"Okan Odabas , Abdullah Cahit Karaoglanli\",\"doi\":\"10.1016/j.surfcoat.2024.131529\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>In this study, the isothermal oxidation behaviors of HEA coating systems with AlCoCrFeNiTi and AlCoCrFeNiZr contents were evaluated by comparing microstructurally and investigated in terms of potential applications of thermal barrier coatings (TBCs). For this reason, their oxidation resistance under isothermal conditions, as well as diffusion phenomena occurring at the bond and top coating interface, were investigated. CoNiCrAlY bond coating was applied to the surface of a Nickel-based superalloy substrate by high velocity oxygen-fuel (HVOF) spraying. HEA coating materials were produced by using the mechanical alloying (MA) process. The mechanical activated synthesized HEAs were sprayed on a CoNiCrAlY bond coating by Atmospheric Plasma Spraying (APS). The microstructural changes at the coating interface of CoNiCrAlY, AlCoCrFeNiTi and AlCoCrFeNiZr (HEAs) coatings resulting from oxidation processes at 1200 °C for 5, 25, 50 and 100 h, and the formation and growth behaviors of the thermally grown oxide (TGO) layer were investigated. The present results demonstrate a potential of HEAs in TBC applications. After oxidation tests, crystal lattice transformations took place in both coating systems. In the AlCoCrFeNiZr-HEA TBC system, an increase in diffusion rate, oxygen permeability, and consequently TGO layer thickness was observed by the transformation from the cubic lattice structure to a monoclinic lattice structure with a larger volume. In the AlCoCrFeNiTi-HEA TBC system, the transformation of a narrow rhombohedral lattice with tight planes was maintained. Therefore, the TBC system with AlCoCrFeNiTi-HEA has a lower TGO layer thickness compared to the TBC system with AlCoCrFeNiZr-HEA and has a longer service life against oxidation failure at high operating temperatures. As a result of the production, experimental studies and high temperature oxidation test studies under service conditions, it was seen that AlCoCrFeNiTi and AlCoCrFeNiZr-HEA coatings can be used in the structure of TBC systems.</div></div>\",\"PeriodicalId\":22009,\"journal\":{\"name\":\"Surface & Coatings Technology\",\"volume\":\"494 \",\"pages\":\"Article 131529\"},\"PeriodicalIF\":5.3000,\"publicationDate\":\"2024-10-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Surface & Coatings Technology\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0257897224011605\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, COATINGS & FILMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Surface & Coatings Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0257897224011605","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
Comparison of microstructural evolution and high temperature oxidation behavior of AlCoCrFeNiTi and AlCoCrFeNiZr high-entropy alloy coatings
In this study, the isothermal oxidation behaviors of HEA coating systems with AlCoCrFeNiTi and AlCoCrFeNiZr contents were evaluated by comparing microstructurally and investigated in terms of potential applications of thermal barrier coatings (TBCs). For this reason, their oxidation resistance under isothermal conditions, as well as diffusion phenomena occurring at the bond and top coating interface, were investigated. CoNiCrAlY bond coating was applied to the surface of a Nickel-based superalloy substrate by high velocity oxygen-fuel (HVOF) spraying. HEA coating materials were produced by using the mechanical alloying (MA) process. The mechanical activated synthesized HEAs were sprayed on a CoNiCrAlY bond coating by Atmospheric Plasma Spraying (APS). The microstructural changes at the coating interface of CoNiCrAlY, AlCoCrFeNiTi and AlCoCrFeNiZr (HEAs) coatings resulting from oxidation processes at 1200 °C for 5, 25, 50 and 100 h, and the formation and growth behaviors of the thermally grown oxide (TGO) layer were investigated. The present results demonstrate a potential of HEAs in TBC applications. After oxidation tests, crystal lattice transformations took place in both coating systems. In the AlCoCrFeNiZr-HEA TBC system, an increase in diffusion rate, oxygen permeability, and consequently TGO layer thickness was observed by the transformation from the cubic lattice structure to a monoclinic lattice structure with a larger volume. In the AlCoCrFeNiTi-HEA TBC system, the transformation of a narrow rhombohedral lattice with tight planes was maintained. Therefore, the TBC system with AlCoCrFeNiTi-HEA has a lower TGO layer thickness compared to the TBC system with AlCoCrFeNiZr-HEA and has a longer service life against oxidation failure at high operating temperatures. As a result of the production, experimental studies and high temperature oxidation test studies under service conditions, it was seen that AlCoCrFeNiTi and AlCoCrFeNiZr-HEA coatings can be used in the structure of TBC systems.
期刊介绍：
Surface and Coatings Technology is an international archival journal publishing scientific papers on significant developments in surface and interface engineering to modify and improve the surface properties of materials for protection in demanding contact conditions or aggressive environments, or for enhanced functional performance. Contributions range from original scientific articles concerned with fundamental and applied aspects of research or direct applications of metallic, inorganic, organic and composite coatings, to invited reviews of current technology in specific areas. Papers submitted to this journal are expected to be in line with the following aspects in processes, and properties/performance:
A. Processes: Physical and chemical vapour deposition techniques, thermal and plasma spraying, surface modification by directed energy techniques such as ion, electron and laser beams, thermo-chemical treatment, wet chemical and electrochemical processes such as plating, sol-gel coating, anodization, plasma electrolytic oxidation, etc., but excluding painting.
B. Properties/performance: friction performance, wear resistance (e.g., abrasion, erosion, fretting, etc), corrosion and oxidation resistance, thermal protection, diffusion resistance, hydrophilicity/hydrophobicity, and properties relevant to smart materials behaviour and enhanced multifunctional performance for environmental, energy and medical applications, but excluding device aspects.
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