Fluid Flow and Heat Transfer Behavior for Turbulent Flows in a Tube With Vortex Generator Pairs for an Efficient Heat Exchanger

Various technologies have been developed to enhance flow mixing and heat transfer in order to develop an efficient compact heat exchanging devices. Vortex generators/turbulent promoters generate the vortices which reduce the boundary layer thickness and introduce the better mixing of the fluid to enhance the heat transfer. In this research experimental investigations have been carried out to study the effect of delta winglet vortex generator pairs on heat transfer and flow behavior. To generate longitudinal vortex flow, two pairs of the delta winglet vortex generators (DWVG) with the length of 10mm and winglet-pitch to tube-diameter ratio (PR = 4.8) are mounted on the inner wall of a circular tube. The DWVG pairs with two different winglet-height to tube-diameter ratios (Blockage ratio, BR = 0.1 and 0.2), three attack angles (α = 10°, 20°, 30°) and three spacings between leading edges (S = 10, 15 and 20mm) are studied. The experiments were conducted with DWVGs pairs for the air flow range of Reynolds numbers 5000–25000. The influence of the DWVGs on heat transfer and pressure drop was investigated in terms of the Nusselt number and friction factor. The experimental results indicate that DWVG pair in a tube results in a considerable enhancement in Nusselt number (Nu) with some pressure penalty. It is found that DWVG increases Nu up to 85% over the smooth tube. It is also observed that Nusselt number increases with Re, blockage ratio and attack angle. Friction factor decreases with Re but increases with blockage ratio, spacing and attack angle. And 30° DWVG pair with S = 20mm, BR = 0.2 gets the highest friction factor. The Highest thermal performance enhancement (TPE) was noticed for α = 10°, S = 20mm, BR = 0.2 for turbulent flows. To obtain qualitative information on the flow behavior and vortex structures, flow was visualized by laser sheet using smoke as a tracer supplied at the entrance of the test section. The generation and development of longitudinal vortices influenced by DWVG pairs were clearly observed.