超声波工艺过程的自动化和数字化

V. Prikhodko, R. Nigmetzyanov, S. Sundukov, D. Fatyukhin
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引用次数: 0

摘要

通过对文献资料的分析,揭示了数字生产不仅包括生产过程的完全自动化,还包括在信息技术的基础上为其控制创建多层次的基础设施。基于这种方法的技术解决方案将大大加强生产过程。通过创建硬件和软件综合体,包括技术和测量设备,以及选择最有效的技术解决方案的软件,可以看到超声波技术过程自动化和数字化的可能性。阐述了超声技术创建的一般原则,其发展阶段包括任务的设定、加工对象的分析、加工方案和设备的选择、过程控制和质量监控。提出了基于信息技术的多层次过程控制基础结构的生产过程实施方法。给出了开发的软件产品实例,并利用搜索引擎优化方法选择设备和合理的处理方式。它不仅展示了使用自动化技术的可能性,而且还展示了基于自动化技术创建自主学习技术系统的可能性。为实施所提出的技术解决方案而开发和创造设备的基本原则是使用数控软件。该算法可用于各种超声波技术:清洗、表面塑性变形、涂层、切割等。此外,技术和信息解决方案的选择组合使得从一种处理类型快速切换到另一种处理类型成为可能。就拟议的技术和信息解决办法的实施提出了建议。
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Automation and digitalization of ultrasonic technological processes
Having analyzed the literature sources, it is revealed that digital production includes not only full automation of production processes, but also the creation of a multi-level infrastructure for their control on the basis of information technologies. Technical solutions based on this approach will significantly intensify production processes. The possibilities of automation and digitalization of ultrasonic technological processes are viewed through the creation of a hardware and software com-plex that includes technological and measuring equipment, as well as software to select the most effective technical solu-tions. Some general principles of creating ultrasonic technologies are substantiated, their stages of development include setting the task, analysis of the processing object, selection of the processing scheme and equipment, process control and quality monitoring. Methodological approaches to the implementation of production processes with a multi-level process control infrastructure based on information technologies are proposed. Examples of developed software products are given, with the help of which search engine optimization methods are used to select equipment and rational processing modes. It shows not only the possibility of using automated technology, but also the creation of a self-learning technological system based on it. The development and creation of equipment for the implementation of the proposed technical solutions has in its basis general principles of using numerical control software. The proposed algorithm can be used for a wide range of ultra-sonic technologies: cleaning, surface plastic deformation, coating, cutting, etc. In addition, the combination of the choice of technical and information solutions makes quick switch from one type of processing to another possible. Recommendations on the implementation of the proposed technical and information solutions are given.
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