Real-time fault detection and classification for manufacturing etch tools

Maolong Chen, T. Yen, B. Coonan
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引用次数: 4

Abstract

Process control in semiconductor manufacturing has sought to improve yield, increase tool productivity and reduce manufacturing costs through the analysis of tool sensor outputs. Statistical process control (SPC) utilizes statistical algorithms to detect excursion events, but here a novel fault detection and classification (FDC) approach based upon a pattern recognition algorithm is presented. This FDC method from Straatum/spl trade/ is real-time, outputting a chamber status metric known as the plasma index. The system is in place at ProMOS Technologies Inc, 200 mm manufacturing facility on various semiconductor tools - this document presents its implementation on a number of Tokyo/spl trade/ DRM/spl trade/ oxide etch tools and includes a number of case studies.
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制造蚀刻工具的实时故障检测与分类
半导体制造中的过程控制试图通过分析工具传感器输出来提高产量,提高工具生产率并降低制造成本。统计过程控制(SPC)利用统计算法来检测偏移事件,但这里提出了一种基于模式识别算法的故障检测和分类(FDC)方法。这种来自strata /spl贸易/的FDC方法是实时的,输出一个被称为等离子体指数的腔室状态度量。该系统已在ProMOS Technologies Inc .的200毫米制造工厂中用于各种半导体工具-本文档介绍了其在许多Tokyo/spl贸易/ DRM/spl贸易/氧化物蚀刻工具上的实施,并包括一些案例研究。
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