Wear Behavior and Surface Quality Analysis of AISI 1040 Steel after Burnishing Process

IF 0.5 Q4 PHYSICS, CONDENSED MATTER Journal of Surface Investigation: X-ray, Synchrotron and Neutron Techniques Pub Date : 2024-09-26 DOI:10.1134/S1027451024700745

Nitin Jalindar Varpe, Ravindra Tajane

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Abstract

Burnishing is a well-known, low-cost yet effective super finishing method that involves the plastic deformation of the surface layer, resulting in cold working, which improves mechanical characteristics and increases component operating life. Surface quality is primarily related to component service qualities such as wear resistance, corrosion resistance, and fatigue life. This leads to the investigation of ball burnishing as a supportive technique to improve component durability. The purpose of this study is to explore and optimize the ball burnishing process using the Taguchi approach in order to determine the most suitable combination of process parameters to reduce the specific wear rate and coefficient of friction of AISI 1040 steel components. Post-burnishing, hardness improved from 195 to 287 Hv and roughness of surface reduced from 0.447 to 0.101 μm. The optimization findings revealed that 52.35% improvement in wear resistance, whereas coefficient of friction was reduced by 61.53% as compared to the turned surface. The results confirm that ball-burnishing technique enhanced the functional properties of AISI 1040 steel.

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抛光后 AISI 1040 钢的磨损行为和表面质量分析

抛光是一种众所周知的、低成本但有效的超级精加工方法，它涉及表面层的塑性变形，从而产生冷加工，改善机械特性并延长部件的使用寿命。表面质量主要与部件的耐磨性、耐腐蚀性和疲劳寿命等服务质量有关。因此，研究人员将球形灼烧作为提高部件耐用性的辅助技术。本研究的目的是利用田口方法探索和优化球形抛光工艺，以确定最合适的工艺参数组合，从而降低 AISI 1040 钢部件的特定磨损率和摩擦系数。抛光后，硬度从 195 Hv 提高到 287 Hv，表面粗糙度从 0.447 μm 降低到 0.101 μm。优化结果显示，与车削表面相比，耐磨性提高了 52.35%，摩擦系数降低了 61.53%。结果证实，球烧技术提高了 AISI 1040 钢的功能特性。

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来源期刊

Journal of Surface Investigation: X-ray, Synchrotron and Neutron Techniques PHYSICS, CONDENSED MATTER-

CiteScore

0.90

自引率

25.00%

发文量

144

审稿时长

3-8 weeks

期刊介绍： Journal of Surface Investigation: X-ray, Synchrotron and Neutron Techniques publishes original articles on the topical problems of solid-state physics, materials science, experimental techniques, condensed media, nanostructures, surfaces of thin films, and phase boundaries: geometric and energetical structures of surfaces, the methods of computer simulations; physical and chemical properties and their changes upon radiation and other treatments; the methods of studies of films and surface layers of crystals (XRD, XPS, synchrotron radiation, neutron and electron diffraction, electron microscopic, scanning tunneling microscopic, atomic force microscopic studies, and other methods that provide data on the surfaces and thin films). Articles related to the methods and technics of structure studies are the focus of the journal. The journal accepts manuscripts of regular articles and reviews in English or Russian language from authors of all countries. All manuscripts are peer-reviewed.