{"title":"Online mass-flow-rate measurement of high-intensity gas-conveyed particle flow for dry mineral processing","authors":"","doi":"10.1016/j.powtec.2024.120329","DOIUrl":null,"url":null,"abstract":"<div><div>Measuring the mass flow rate of high-intensity gas-conveyed particle flow (GCPF) in real time is of great importance for enhancing efficiency and productivity in dry mineral processing circuits. It also poses challenges beyond the capability of most existing technologies. In this article, we introduce a novel, cost-effective, online mass flow rate measurement system utilizing a force transducer. A theoretical model of the relationship between the average impact force and the mass flow rate was developed using the Hertz theory of impact. A prototype sensing system was then designed and constructed, followed by a series of experiments to validate the theoretical model. The experimental results corroborated the proposed model and showed the accuracy of the measurement was within 2% for mass flow rates above 1.741 g/s. This demonstrated the system’s capability to measure the mass flow rate of GCPF in real-time using measurements of the average impact force.</div></div>","PeriodicalId":407,"journal":{"name":"Powder Technology","volume":null,"pages":null},"PeriodicalIF":4.5000,"publicationDate":"2024-10-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Powder Technology","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0032591024009732","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Measuring the mass flow rate of high-intensity gas-conveyed particle flow (GCPF) in real time is of great importance for enhancing efficiency and productivity in dry mineral processing circuits. It also poses challenges beyond the capability of most existing technologies. In this article, we introduce a novel, cost-effective, online mass flow rate measurement system utilizing a force transducer. A theoretical model of the relationship between the average impact force and the mass flow rate was developed using the Hertz theory of impact. A prototype sensing system was then designed and constructed, followed by a series of experiments to validate the theoretical model. The experimental results corroborated the proposed model and showed the accuracy of the measurement was within 2% for mass flow rates above 1.741 g/s. This demonstrated the system’s capability to measure the mass flow rate of GCPF in real-time using measurements of the average impact force.
期刊介绍：
Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests:
Formation and synthesis of particles by precipitation and other methods.
Modification of particles by agglomeration, coating, comminution and attrition.
Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces).
Packing, failure, flow and permeability of assemblies of particles.
Particle-particle interactions and suspension rheology.
Handling and processing operations such as slurry flow, fluidization, pneumatic conveying.
Interactions between particles and their environment, including delivery of particulate products to the body.
Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters.
For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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