Experimental study of an axial flow cyclone with ongoing dust removal from a settling tank

IF 3.9 3区 工程技术 Q3 ENERGY & FUELS Chemical Engineering and Processing - Process Intensification Pub Date : 2025-03-01 Epub Date: 2025-01-16 DOI:10.1016/j.cep.2025.110167
Sebastian Dziubak, Tadeusz Dziubak
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Abstract

The results of an experimental study are presented, the purpose of which was to evaluate the effect of geometric dimensions and flow parameters of an axial flow cyclone for different values of dust suction flux from the cyclone settler. The problem of current removal (by ejective suction) of dust from the cyclone settling tank with an additional flux is not sufficiently recognized in the field of numerical as well as experimental studies. The research conducted is novel and the results obtained are unique. It has been shown experimentally that the separation efficiency of the cyclone, in the range of inlet velocity υ0 = 2–10 m/s, increases intensively with an increase in the degree of dust suction m0, but only up to a certain value. The use of dust degree of suction above m0 =10–15 % is unjustified due to a slight increase in separation efficiency, a significant increase in pressure drops. The cyclone in the basic version and several variants with changed geometric parameters were studied. The phenomenon of suction shifts the characteristics of separation efficiency φc = (υ0) and pressure drop Δpc = (υ0) towards higher values. The introduction of dust suction from the settling tank at (m0 =15 %) results in an increase in the separation efficiency of the cyclone in the basic version by 5 %, and by 12 % after changing the geometry of the impeller and outlet tube. The use of current dust removal from the settling tank of the multicyclone of the two-stage filter not only results in an increase in separation efficiency and accuracy, but also significantly extends the period of efficient operation of the motor vehicle engine inlet air filtration system.
The results of an experimental study are presented, the purpose of which was to evaluate the effect of geometric dimensions and flow parameters of an axial flow cyclone for different values of dust suction flux from the cyclone settler. The problem of current removal (by ejective suction) of dust from the cyclone settling tank with an additional flux is not sufficiently recognized in the field of numerical as well as experimental studies. The research conducted is novel and the results obtained are unique. It has been shown experimentally that the separation efficiency of the cyclone, in the range of inlet velocity υ0 = 2–10 m/s, increases intensively with an increase in the degree of dust suction m0, but only up to a certain value. The use of dust degree of suction above m0 =10–15 % is unjustified due to a slight increase in separation efficiency, a significant increase in pressure drops. The cyclone in the basic version and several variants with changed geometric parameters were studied. The phenomenon of suction shifts the characteristics of separation efficiency φc = (υ0) and pressure drop Δpc = (υ0) towards higher values. The introduction of dust suction from the settling tank at (m0 =15 %) results in an increase in the separation efficiency of the cyclone in the basic version by 5 %, and by 12 % after changing the geometry of the impeller and outlet tube. The use of current dust removal from the settling tank of the multicyclone of the two-stage filter not only results in an increase in separation efficiency and accuracy, but also significantly extends the period of efficient operation of the motor vehicle engine inlet air filtration system.

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沉降槽轴流旋风除尘器的实验研究
本文介绍了轴流旋流器的实验研究结果,探讨了旋流器的几何尺寸和流动参数对不同吸尘通量的影响。在数值研究和实验研究中,对带有附加通量的旋风沉降槽中粉尘(通过喷射吸力)的电流去除问题还没有得到充分认识。所进行的研究是新颖的,所获得的结果是独一无二的。实验表明,在进口速度为2 ~ 10 m/s范围内,旋风分离器的分离效率随着吸尘量的增加而增加,但只增加到一定程度。使用吸力大于m0 =10 - 15%的粉尘度是不合理的,因为分离效率略有提高,压降明显增加。对基本型旋风分离器和几种几何参数变化的旋风分离器进行了研究。吸力现象使分离效率φc =(0)和压降Δpc =(0)的特性向较高值移动。从沉降槽(m0 = 15%)引入吸尘,使基本型旋风分离器的分离效率提高5%,在改变叶轮和出口管的几何形状后,分离效率提高12%。采用两级过滤器多旋流器沉降槽的电流除尘,不仅提高了分离效率和精度,而且显著延长了机动车发动机进气空气过滤系统的高效运行周期。本文介绍了轴流旋流器的实验研究结果,探讨了旋流器的几何尺寸和流动参数对不同吸尘通量的影响。在数值研究和实验研究中,对带有附加通量的旋风沉降槽中粉尘(通过喷射吸力)的电流去除问题还没有得到充分认识。所进行的研究是新颖的,所获得的结果是独一无二的。实验表明,在进口速度为2 ~ 10 m/s范围内,旋风分离器的分离效率随着吸尘量的增加而增加,但只增加到一定程度。使用吸力大于m0 =10 - 15%的粉尘度是不合理的,因为分离效率略有提高,压降明显增加。对基本型旋风分离器和几种几何参数变化的旋风分离器进行了研究。吸力现象使分离效率φc =(0)和压降Δpc =(0)的特性向较高值移动。从沉降槽(m0 = 15%)引入吸尘,使基本型旋风分离器的分离效率提高5%,在改变叶轮和出口管的几何形状后,分离效率提高12%。采用两级过滤器多旋流器沉降槽的电流除尘,不仅提高了分离效率和精度,而且显著延长了机动车发动机进气空气过滤系统的高效运行周期。
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来源期刊
CiteScore
7.80
自引率
9.30%
发文量
408
审稿时长
49 days
期刊介绍: Chemical Engineering and Processing: Process Intensification is intended for practicing researchers in industry and academia, working in the field of Process Engineering and related to the subject of Process Intensification.Articles published in the Journal demonstrate how novel discoveries, developments and theories in the field of Process Engineering and in particular Process Intensification may be used for analysis and design of innovative equipment and processing methods with substantially improved sustainability, efficiency and environmental performance.
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