A New System for Steam Boiler Tubes using Artificial Neural Network

A. A. Kalam
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Abstract

A major inspection challenge facing the boiler industries is to satisfy the welds in tubing and plate during the manufacturing, erection and commissioning stages. During commercial operation the plant boiler tubes that leaks due to downtime. As the main part of the boiler, the water wall tube which runs on dangerous environment may lead to serious boiler accidents, causing of the tubes failure. For this reason, inspecting the defects on the steam boiler tube comprehensively is extremely required. However, single traditional NDT inspection method is limited .In terms of the ability of identifying different kinds of defects. In order to meet the requirement of fullscale inspection, in this paper, a new system foe steam boiler tubes are experimented. After experiment, the new system can effectively measure the remaining wall thickness and identify different kinds of defects including pinholes and circumferential cracks with the sensor being moved outside the tubes using artificial neural networks.
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一种基于人工神经网络的蒸汽锅炉管道控制系统
锅炉行业面临的主要检验挑战是在制造、安装和调试阶段满足管道和板的焊接要求。在商业运行期间,由于停机而泄漏的电厂锅炉管。水冷壁管作为锅炉的主要部件,在危险环境下运行,可能会导致严重的锅炉事故,导致水冷壁管失效。因此,对蒸汽锅炉管上的缺陷进行全面的检测是非常必要的。然而,单一的传统无损检测方法在识别不同类型缺陷的能力方面是有限的。为了满足全尺寸检测的要求,本文对一种新的蒸汽锅炉管道检测系统进行了试验研究。实验结果表明,利用人工神经网络将传感器移动到管外,可以有效地测量残余壁厚,识别针孔、周向裂纹等不同类型的缺陷。
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