Design and implementation of a measuring system used to evaluate the mechanical performance of the bone fixators

Purpose This measuring system is designed to effectively simulate the mechanical reliability of the operated bone fixators. It can be used to pre-evaluate the mechanical performance of the operated fixator on the patients, including the static mechanical properties and fatigue properties when the patient walks after the operation. Design/methodology/approach It is mainly composed of a one-dimensional platform, a force sensor, a high measuring precision displacement sensor and a servo motor. Loading (which is used to simulate the loading status of the fixators after the operation) of the system is realized by the rotation of the servo motor. It can be read by a high precision force sensor. The relative displacement of the broken bone is obtained by a high precision laser displacement sensor. Corresponding theoretical analysis is also carried out. Findings Calibrated results of the system indicate that the output voltage and the measured force of the force sensors possess an excellent linear relationship, and the calculated nonlinear error is just 0.0002%. The maximum relative displacement between the operated broken bone under 700 N axial force is about 1 mm. Fatigue test under 550 N loading for 85,000 cycles also indicates the feasibility of the design. Originality/value This device is successfully designed and fabricated to pre-evaluate the mechanical performance of the bone fixators. High precision force sensor and displacement sensor are used to successfully increase the measuring ability of the system. This will offer some help to pertinent researchers.