Fabrication and hermeticity testing of a glass-silicon package formed using localized aluminum/silicon-to-glass bonding

Y. Cheng, Liwei Lin, K. Najafi
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引用次数: 20

Abstract

A hermetic package based on localized aluminum/silicon-to-glass bonding has been successfully demonstrated. Less than 0.2 MPa contact pressure with 46 mA current input for two parallel 3.5 m wide polysilicon microheaters can achieve a strong and reliable bond in 7 minutes. Accelerated testing in an autoclave shows some packages survive more than 200 hours at 3 atm, 100%RH and 128/spl deg/C. Premature failure has been attributed to some unbonded regions on the failed samples. The bonding yield and reliability has been improved by increasing bonding time and applied pressure. Devices using this process have lasted for more than 320 hours under accelerated conditions. The packaging technology is being applied to vacuum encapsulation of resonant devices.
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采用局部铝/硅-玻璃键合形成的玻璃-硅封装的制造和密封性测试
一种基于局部铝/硅-玻璃键合的密封封装已经成功展示。小于0.2 MPa的接触压力,46 mA电流输入两个并联3.5米宽多晶硅微加热器可以在7分钟内实现牢固可靠的结合。在高压灭菌器中的加速测试表明,一些封装在3atm, 100%RH和128/spl℃下可以存活200多个小时。过早失效是由于失效样品上的一些未粘合区域。通过增加粘接时间和施加压力,提高了粘接的成品率和可靠性。使用这种工艺的设备在加速条件下可以持续使用320小时以上。该封装技术正应用于谐振器件的真空封装。
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