A novel fabrication process for high-aspect-ratio and co-axial multi-layer nickel microstructures

Ching‐Bin Lin, Mau-Kuo Wei, Chun-Hung Liu, Chung-Hsing Yen, Zhenguo Su, Yin-Teng Tai, Zhi-Hong Chen
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引用次数: 2

Abstract

A novel process of high-aspect-ratio metallic microstructures is proposed. The process combines protective film coating, laser drilling, swelling of polymers, electroforming and demolding. The pattern accuracy of metallic microstructures is controlled not only by laser drilling but also by swelling of polymers, because the diameter of drilled holes decreases to a certain value after the treatment of swelling. Using this process, a micro-post-array nickel mold and a precisely co-axial multi-layer nickel microstructure with a high aspect ratio of about 100 and a thickness of 5 mm is produced. The advantages of this process include low cost, simple procedures, and easy demolding.
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一种新型的高纵横比同轴多层镍微结构制备工艺
提出了一种高纵横比金属微结构的新工艺。该工艺结合了保护膜涂层、激光钻孔、聚合物膨胀、电铸和脱模。金属微结构的图案精度不仅受到激光打孔的控制,还受到聚合物溶胀的控制,因为经过溶胀处理后,钻孔的直径会减小到一定的值。利用该工艺,可生产出高纵横比约为100、厚度为5mm的微后阵列镍模和精密同轴多层镍微结构。该工艺的优点是成本低、工序简单、易脱模。
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