Pub Date : 2021-02-10DOI: 10.5772/INTECHOPEN.96120
M. Stupnik, V. Shatokha
In 2021 one of the world’s largest iron ore deposit in Kryvyi Rih (Ukraine) celebrates 140 years of its exploitation history. During the whole period of its existence the deposit has played and continues to play an important role in the development of Ukraine’s economy, being the main basis of its iron and steel industry. More than 6 billion tons of marketable iron ore extracted during this period and some 20 billion tons of waste rock has been mined. The deposit constitutes 82% of Ukraine’s iron ore output making the country the 7th biggest producer and 5th biggest iron ore exporter with value of USD 4 billion in 2019. In this chapter the historic aspects of deposit’s development and current state of its exploration are analyzed, including processing techniques employed to produce high grade iron ore concentrate, sinter and pellets. Characteristics of iron ores’ mineralogical composition and the features of the deposit’s geological genesis are also presented. Special attention is paid to the ongoing and planned modernization and deployment of innovative technologies aimed to enhance the competitiveness and to reduce environmental footprint of exploration.
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Pub Date : 2020-12-21DOI: 10.5772/intechopen.95231
Yıldırım İsmail Tosun
The concentration of low grade iron ore resources was evaluated by washing and reduction. The advanced concentration methods for low grade limonite and hematite iron ores of South Eastern Anatolian resources required such specific methods. The followed column flotation and magnetic separation, microwave radiated reduction of hematite slime and limonite sand orewere investigated on potential reducing treatment. The bubling fluidized bed allows more time to the heat radiation and conduction for reducing to the resistive ıron compounds. Furthermore, heavy limonite and iron oxide allowed sufficient intimate contact coal and biomass through surface pores in the bubbling fluidized bed furnace due to more pyrolysis gas desorption. Bubbling bath porosity decreased by temperature decrease. This research was included reduction in microwave of poor hematite and limonite ores in the microwave ovens, but through smaller tubing flows as sintering shaft plants following column flotation and scavangering operation. Two principle stages could still manage prospective pre reduction granule and pellet production in new sintering plants. There is a lack of energy side which one can produce reduced iron ore in advanced technology plants worldwide. However, for the low grade iron ores such as limonite and sideritic iron ores it was thought that microwave reduction technique was assumed that this could cut energy consumption in the metallurgy plants.
{"title":"Concentration and Microwave Radiated Reduction of Southeastern Anatolian Hematite and Limonite Ores—Reduced Iron Ore Production","authors":"Yıldırım İsmail Tosun","doi":"10.5772/intechopen.95231","DOIUrl":"https://doi.org/10.5772/intechopen.95231","url":null,"abstract":"The concentration of low grade iron ore resources was evaluated by washing and reduction. The advanced concentration methods for low grade limonite and hematite iron ores of South Eastern Anatolian resources required such specific methods. The followed column flotation and magnetic separation, microwave radiated reduction of hematite slime and limonite sand orewere investigated on potential reducing treatment. The bubling fluidized bed allows more time to the heat radiation and conduction for reducing to the resistive ıron compounds. Furthermore, heavy limonite and iron oxide allowed sufficient intimate contact coal and biomass through surface pores in the bubbling fluidized bed furnace due to more pyrolysis gas desorption. Bubbling bath porosity decreased by temperature decrease. This research was included reduction in microwave of poor hematite and limonite ores in the microwave ovens, but through smaller tubing flows as sintering shaft plants following column flotation and scavangering operation. Two principle stages could still manage prospective pre reduction granule and pellet production in new sintering plants. There is a lack of energy side which one can produce reduced iron ore in advanced technology plants worldwide. However, for the low grade iron ores such as limonite and sideritic iron ores it was thought that microwave reduction technique was assumed that this could cut energy consumption in the metallurgy plants.","PeriodicalId":14567,"journal":{"name":"Iron Ores [Working Title]","volume":"190 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-12-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86926811","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-10-26DOI: 10.5772/intechopen.94050
S. Samal, M. Mohanty, S. Mishra, B. Mishra
The depletion of high-grade ore minerals and the scarcity of fossil fuel reserves are challenging factors for metallurgical industries in the future. Also, extensive mining for increased steel demand results in the generation of fines often found unsuitable for use as direct feedstock for the production of metals and alloys. Apart from mines waste, the other major sources of fine minerals are leftover in charge burdens, sludges, and dust generated in the high-temperature process. Sludge and fines generated during beneficiation of ore add to this woe, as the outcomes of beneficiation plants for lean ores show better yield for fine particles. The utilization of lean ore and wastes in iron making requires wide research and adopting new advanced technologies for quality production with time-saving operations. The application of thermal plasma in mineral processing has several advantages that can overcome the current industrial metal extraction barriers. The present study demonstrates the thermal plasma for the processing of different iron-bearing minerals and its feasibility for metal extraction.
{"title":"Plasma Processing of Iron Ore","authors":"S. Samal, M. Mohanty, S. Mishra, B. Mishra","doi":"10.5772/intechopen.94050","DOIUrl":"https://doi.org/10.5772/intechopen.94050","url":null,"abstract":"The depletion of high-grade ore minerals and the scarcity of fossil fuel reserves are challenging factors for metallurgical industries in the future. Also, extensive mining for increased steel demand results in the generation of fines often found unsuitable for use as direct feedstock for the production of metals and alloys. Apart from mines waste, the other major sources of fine minerals are leftover in charge burdens, sludges, and dust generated in the high-temperature process. Sludge and fines generated during beneficiation of ore add to this woe, as the outcomes of beneficiation plants for lean ores show better yield for fine particles. The utilization of lean ore and wastes in iron making requires wide research and adopting new advanced technologies for quality production with time-saving operations. The application of thermal plasma in mineral processing has several advantages that can overcome the current industrial metal extraction barriers. The present study demonstrates the thermal plasma for the processing of different iron-bearing minerals and its feasibility for metal extraction.","PeriodicalId":14567,"journal":{"name":"Iron Ores [Working Title]","volume":"42 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-10-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73586307","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2020-09-30DOI: 10.5772/intechopen.93728
Han Haisheng, Sun Wenjuan, Sun Wei, Hu Yuehua
The removal of iron ion from leaching solution is critical for the recovery of value metals, with the method of choice commonly being crystallization (precipitation). This paper summarized the new improvements in iron removal by precipitation methods in recent years and proposed a novel process, magnetic seeding and separation. The new process can promote iron precipitate aggregation and growth on the surface of the magnetic iron ore seeds. A core-shell structure was formed of iron precipitate and magnetic iron ore seeds, which can be magnetized and coalesced in magnetic field, accelerating the solid-liquid separation. The efficient magnetic flocculation and separation offset the poor settleability and filterability of the residues, contributing to the development of the hydrometallurgy process. Moreover, magnetic seeding and separation was also used for the removal of organic and inorganic contaminants from wastewater, significantly improving the purification efficiency. Therefore, iron ore not only played an important role in mining and steel manufac-ture, but also can be used to solve some problems in crossing fields.
{"title":"Magnetic Separation of Impurities from Hydrometallurgy Solutions and Waste Water Using Magnetic Iron Ore Seeding","authors":"Han Haisheng, Sun Wenjuan, Sun Wei, Hu Yuehua","doi":"10.5772/intechopen.93728","DOIUrl":"https://doi.org/10.5772/intechopen.93728","url":null,"abstract":"The removal of iron ion from leaching solution is critical for the recovery of value metals, with the method of choice commonly being crystallization (precipitation). This paper summarized the new improvements in iron removal by precipitation methods in recent years and proposed a novel process, magnetic seeding and separation. The new process can promote iron precipitate aggregation and growth on the surface of the magnetic iron ore seeds. A core-shell structure was formed of iron precipitate and magnetic iron ore seeds, which can be magnetized and coalesced in magnetic field, accelerating the solid-liquid separation. The efficient magnetic flocculation and separation offset the poor settleability and filterability of the residues, contributing to the development of the hydrometallurgy process. Moreover, magnetic seeding and separation was also used for the removal of organic and inorganic contaminants from wastewater, significantly improving the purification efficiency. Therefore, iron ore not only played an important role in mining and steel manufac-ture, but also can be used to solve some problems in crossing fields.","PeriodicalId":14567,"journal":{"name":"Iron Ores [Working Title]","volume":"17 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-09-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87557114","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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