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The Future of Plunger Lift Control Using Artificial Intelligence 使用人工智能的柱塞举升控制的未来
Pub Date : 2020-11-10 DOI: 10.2118/201132-ms
F. Hingerl, B. Arnst, Dave Cosby, Lauren Kreutzman, R. Tyree
Plunger lift is a form of artificial lift popular due to its low installation and operating costs. Historically plunger lift was reserved for low producing stripper gas wells due to limitations on liquid rate and gas volume requirements. More recently, the use of continuous run plungers and SCADA systems have extended application of this method of artificial lift to wells producing higher volume of liquids. Today, gas-assisted plunger lift (GAPL) and plunger-assisted gas lift (PAGL) technologies allow wells with insufficient gas volume produced by the reservoir or low gas-liquid ratios (GLR) to also lift liquids to the surface with plungers. Plunger lift is currently used in every major shale play in the U.S. While plunger systems are attractive for their low cost and relative simplicity, several challenges prevent engineers and optimizers from operating wells equipped with these systems at peak production with minimum lifting cost ($/Mcf). One of the primary challenges encountered by plunger lift operators is selecting the appropriate algorithm to control the various aspects of a plunger cycle. Once selected, frequent setpoint adjustments are often necessary to accommodate varying well conditions and production loss as the well moves along its own natural decline curve. Dozens of plunger lift control algorithms have been developed to account for different well conditions and optimization protocols. However, challenges exist that prevent optimization at scale which include: varying degrees of operator knowledge, time availability, number of wells, changing well conditions, data quality, data accessibility, varying plunger lift controllers, lack of API standards, limited understanding of downhole conditions, etc. To address these challenges, a plunger lift optimization software was developed. One aspect of the software is enabling setpoint optimization at scale. This paper will present the methodology to do so, detailing three separate areas working in unison to offer significant value to plunger lift well operators. First, a novel physics engine was developed to deliver superior downhole insights. The physics engine incorporates improved analytical models for horizontal wellbores from literature and implements improved mass balance and thermodynamic equations of state, which allow for improved calculations of critical flow rate, critical lift pressure, and plunger fall velocity. Second, dynamic well optimization was employed to drive optimization decisions and provide anomaly detection to users. The well optimization model dynamically runs calculations over the data, alerting users to key anomalous conditions and provides insights into well instability and sub-optimized states. Third, artificial intelligence was deployed to drive further optimization and allow setpoints to optimize continually over time. Layered on top of improved physics and well insights, artificial intelligence and numerical optimization continually search for the optimal
柱塞举升是人工举升的一种形式,因其安装和运行成本低而广受欢迎。由于液量和气体体积要求的限制,柱塞举升一直用于低产量的低产气井。最近,连续下入柱塞和SCADA系统的使用,将这种人工举升方法的应用范围扩展到了产量更高的井。如今,气体辅助柱塞举升(GAPL)和柱塞辅助气举(PAGL)技术允许储层产气量不足或气液比(GLR)低的井也可以使用柱塞将液体举升到地面。目前,柱塞举升技术在美国的主要页岩区都有应用。虽然柱塞举升系统因其低成本和相对简单而具有吸引力,但仍存在一些问题,使工程师和优化人员无法以最低的举升成本($/Mcf)在最高产量时使用该系统。柱塞举升作业人员面临的主要挑战之一是选择合适的算法来控制柱塞循环的各个方面。一旦选定,通常需要频繁调整设定值,以适应不同的井况和井沿其自然递减曲线移动时的生产损失。针对不同的井况和优化方案,已经开发了数十种柱塞举升控制算法。然而,阻碍大规模优化的挑战包括:不同程度的操作人员知识、时间可用性、井数、不断变化的井况、数据质量、数据可访问性、不同的柱塞举升控制器、缺乏API标准、对井下状况的了解有限等。为了解决这些问题,开发了一款柱塞举升优化软件。该软件的一个方面是实现大规模的设定值优化。本文将介绍实现这一目标的方法,详细介绍三个不同领域的协同工作,为柱塞举升井运营商提供重要价值。首先,开发了一种新型物理引擎,以提供卓越的井下洞察力。物理引擎结合了文献中改进的水平井分析模型,实现了改进的质量平衡和热力学状态方程,从而改进了临界流量、临界举升压力和柱塞下降速度的计算。其次,采用动态井优化来驱动优化决策并为用户提供异常检测。井优化模型对数据进行动态计算,提醒用户注意关键的异常情况,并提供对井不稳定性和未优化状态的洞察。第三,采用人工智能技术进一步优化设定值,使设定值随时间不断优化。在改进的物理和井眼洞察力的基础上,人工智能和数值优化不断寻找最佳设定值和柱塞选择,以最大化整个油田的产量。
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Day 1 Tue, November 10, 2020
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