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DESIGN AND SIMULATION OF THE PROCESS OF MAKING STRAIGHT GEARSUSING THE MASTERCAM X5 TO GENERATE G-CODE 利用主凸轮x5生成g代码,设计并仿真了直线齿轮加工过程
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6612
Fahri Rizki, Aa Santosa
ABSTRACTIn its development, every manufacturing industry increasingly makes people think more creatively and are faced with new problems, especially in making new innovations. The purpose of these production issues is to achieve faster and more efficient production targets. The metal machining process is an important factor to support the quality of the final product, but there is one obstacle that must be faced.The process of making gears is currently being done not only using a milling machine, there are many machines that are used to produce gears, to reduce the error rate in the process of making wheels using a CNC machine, a simulation is carried out using the Master Cam program. technology produced using software assistance to speed up work and make products better in terms of accuracy and effectiveness. The use of technology in the manufacture of products in various industrial fields continues to be developed in order to increase efficiency. This is also the case with the ceramics industry, which has been increasingly being used as a ceramicshousehold needs. In the production process, the Machining industrygradually using automated processes to replace processesmanuals. The purpose of this research is to analyze the manufacture of gears using a CNC machine.The results of this study are expected to be a reference in making gearsusing a CNC machine. Analysis of machining processes performed includes machining parameters, time and yield or productThis research is an application of the CAD CAM course, the Mastercam software application is very helpful in mold making innovation.
每一个制造业在其发展过程中,都越来越需要人们进行创造性的思考,面临新的问题,特别是在进行新的创新方面。这些生产问题的目的是实现更快、更有效的生产目标。金属加工工艺是支撑最终产品质量的重要因素,但有一个必须面对的障碍。目前制造齿轮的过程不仅仅是使用铣床,还有许多机器用来生产齿轮,为了减少使用数控机床制造车轮过程中的错误率,使用Master Cam程序进行了仿真。利用软件辅助来加快工作速度和提高产品准确性和有效性的技术。为了提高效率,在各个工业领域的产品制造中使用技术不断得到发展。陶瓷行业也是如此,它已越来越多地被用作家居所需的陶瓷。在生产过程中,机械加工行业逐渐采用自动化工艺来取代工艺手册。本研究的目的是分析齿轮的制造使用数控机床。本研究的结果可望为利用数控机床制造齿轮提供参考。本研究是CAD CAM课程的一个应用,Mastercam软件的应用对模具制造创新有很大的帮助。
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引用次数: 0
DESIGN AND SIMULATION OF THE PROCESS OF MAKING CERAMIC TILES MOLDUSING THE MASTERCAM X5 TO GENERATE G-CODE 利用mastercam x5生成g代码,设计并仿真了陶瓷模具的制作过程
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6521
Aa Santosa, Naufal Yosi Laksana
ABSTRACTIn its development, every manufacturing industry increasingly makes people think more creatively and are faced with new problems, especially in making new innovations. The purpose of these production issues is to achieve faster and more efficient production targets. The metal machining process is an important factor to support the quality of the final product, but there is one obstacle that must be faced.Mold or Mold is a technology that is produced using software assistance to speed up work and make products better in terms of accuracy and effectiveness. The use of technology in the manufacture of products in various industrial fields continues to be developed in order to increase efficiency. This is also the case with the ceramics industry, which has been increasingly being used as a ceramicshousehold needs. In the production process, the ceramics industrygradually using automated processes to replace processesmanuals. The purpose of this study is to analyze the manufacture of ceramic mastersby using a CNC machine in the Kasongan ceramic industry. ResultsThis research is expected to be a reference in making ceramicsusing a CNC machine. Analysis of machining processes performedincludes machining parameters, time and yield or productThis research is an application of the CAD CAM course, the Mastercam software application is very helpful in mold making innovation. Tiles are a form of a product resulting from a metal molding process, the mold material is made of st 37 steel.
每一个制造业在其发展过程中,都越来越需要人们进行创造性的思考,面临新的问题,特别是在进行新的创新方面。这些生产问题的目的是实现更快、更有效的生产目标。金属加工工艺是支撑最终产品质量的重要因素,但有一个必须面对的障碍。模具或模具是一种使用软件辅助来加快工作速度并使产品在准确性和有效性方面更好的生产技术。为了提高效率,在各个工业领域的产品制造中使用技术不断得到发展。陶瓷行业也是如此,它已越来越多地被用作家居所需的陶瓷。在生产过程中,陶瓷工业逐渐采用自动化工艺来代替手工工艺。本研究的目的是分析卡松安陶瓷工业中使用数控机床制造陶瓷母粒的情况。结果本研究对陶瓷数控加工具有一定的参考价值。本研究是CAD CAM课程的一个应用,Mastercam软件的应用对模具制造创新有很大的帮助。瓷砖是一种由金属成型工艺产生的产品形式,模具材料由st 37钢制成。
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引用次数: 0
ANALYSIS OF THE EFFECT OF VARIATION OF ELECTRIC CURRENT AND HOLDING TIME ON THE TEMPERING PROCESS TO IMPROVE MECHANICAL PROPERTIES OF AUTOMATIC TRANSMISSION SPREAD SHAFTS OF SUPRA X150 MOTORCYCLE 分析了电流和保温时间对提高supra x150摩托车自动变速器传动轴力学性能回火过程的影响
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6520
Aa Sansosa, Anggi Wahyudin
ABSTRACTA study has been carried out on the transmission shaft or main shaft used on the Supra x150 motorcycle vehicle. The material used for the main shaft component is made of SCr420 steel, which is an alloy steel similar to SAE 4118 or JIS SCM 420. The research carried out is the Temper Process with the aim of reducing hardness but increasing other mechanical properties, namely the more ductile nature of the material by how to vary the tempering temperature with the electric current used. This tempering process uses an induction furnace. The electric current used starts from 79 A, ​​80 A and 81 A with a holding time of 15 s, 20 s and 25 s for each Ampere.Tempering process with the required temperature and time is very influential on the hardness of the material. The lower the temperature and the shorter the Tempering process time, the higher the hardness of the material, and vice versa, the higher the temperature and the longer the Tempering process, the lower the hardness of the material.From the results of the tests that have been carried out, it is obtained that some cannot be applied, but if seen from the electric current used, the efficient one is test number 4 because it uses a current of 79 Amperes Keywords: Tempering, Current Strength, Supra X150 Motor, SAE 4118 Steel
对Supra x150摩托车的传动轴或主轴进行了研究。主轴部件使用的材料为SCr420钢,这是一种类似于SAE 4118或JIS SCM 420的合金钢。研究进行的回火工艺的目的是降低硬度,但增加其他机械性能,即如何改变回火温度与所使用的电流,以提高材料的延展性。这种回火过程使用感应炉。所使用的电流从79a、80a和81a开始,每安培保持时间分别为15秒、20秒和25秒。回火工艺所要求的温度和时间对材料的硬度影响很大。温度越低,回火工艺时间越短,材料硬度越高,反之,温度越高,回火工艺时间越长,材料硬度越低。从已经进行的测试结果来看,有些测试不能应用,但从使用的电流来看,有效的是测试4,因为它使用了79安培的电流。关键词:回火,电流强度,Supra X150电机,SAE 4118钢
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引用次数: 0
ANALYSIS OF THE EFFECT OF CURRENT AND COOLING MEDIA IN TUNGSTEN INERT GAS (TIG) WELDING ON MECHANICAL STRENGTH AND MICRO STRUCTURE OF AISI 1045 STEEL FOR TRUSS FRAME MOTORCYCLE FRAME CONNECTIONS 钨惰性气体(tig)焊接中电流和冷却介质对aisi 1045钢桁架摩托车车架连接机械强度和显微组织的影响分析
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6602
Mohamad Indrawan, Aa Santosa
AbstractCurrently, metal joining techniques in the field of welding have developed rapidly. In constructions that use metal raw materials, most of the joints are made by welding. Apart from joining, the welding process can also be used for repairs, for example to fill holes in castings, make coatings on tools, thicken worn parts and other repairs. Welding is also widely used for building construction, bridges, piping and automotive. As we know, there are many types of welding used today. One of them is Gas Tungsten Arc Welding (GTAW) or commonly called Tungsten Inert Gas (TIG).AISI 1045 steel is referred to as carbon steel because it complies with international coding, namely the 10xx series based on the nomenclature issued by AISI and SAE (Society of Automotive Engineers). The first number 10 is the code that indicates plain carbon, then the code xxx after the number 10 indicates the carbon composition. So AISI 1045 steel means carbon steel or plain carbon steel which has a carbon composition of 0.45%. Steel of this specification is widely used as a component of gears, shafts and bearings. According to its function, it must be able to withstand wear and tear due to friction with the chain. Wear resistance is defined as resistance to abrasion or resistance to dimension reduction due to friction
摘要目前,焊接领域的金属连接技术发展迅速。在使用金属原材料的建筑中,大多数接头都是通过焊接制成的。除了连接之外,焊接工艺还可以用于修复,例如填充铸件的孔,在工具上制作涂层,使磨损部件变厚以及其他修复。焊接也广泛应用于建筑、桥梁、管道和汽车。正如我们所知,今天使用的焊接有很多种。其中之一是气体钨极电弧焊(GTAW)或通常称为钨惰性气体(TIG)。AISI 1045钢之所以被称为碳钢,是因为它符合国际编码,即基于AISI和SAE(美国汽车工程师协会)发布的命名法的10xx系列。第一个数字10是表示普通碳的代码,然后数字10后面的代码xxx表示碳成分。所以AISI 1045钢是指碳成分为0.45%的碳钢或普通碳钢。这种规格的钢广泛用作齿轮、轴和轴承的部件。根据其功能,它必须能够承受因与链条摩擦而产生的磨损。耐磨性被定义为耐磨损或耐因摩擦而减小尺寸
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引用次数: 0
SIMPLE PRESS TOOL DESIGN AS A SUPPORTING TOOL FOR FORMING PLATES WITH A THICKNESS OF 3 MM 简单的冲压工具设计作为一个支撑工具,成型板材厚度为3毫米
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6604
Aldi Sulaeman, Aa Santosa
The press tool is one of the combined Jig and Fixture tools that can be used to form and cut metal by means of emphasis. The working process of this tool is based on the compressive force passed on by Punch to cut or shape the workpiece according to the desired geometric and size. This research aims to design a cutting machine for sheet metal forming processes that are able to improve the production process in industry. In this study, the author designed the components of a progressive type presstool machine in the process of making clamps with a thickness of 3mm with software inventor design media. Includes components shanks (St.60), top plate (St.60), bearing locator (St.40), bottom plate (St.60), punch (SKD-11), dies (SKD-11), pillar shaft (St.40), spring (St.40). Analysis of calculations carried out in this study produces a cross-sectional area of the shear field (132mm2), shear voltage (32 kg/mm2), Formation style (4,224kg), presstool engine power (1267.2 watts/168.9688 HP). Press tools are designed to make clamps made of steel plates with a thickness of 3 mm. From the design results obtained the dimensions of the tool as follows the length of 450 x 400 x 542 mm. The results of press tool type of precision equipment used to form or cut workpiece materials according to needs and to increase production in industry
冲压工具是夹具和夹具的组合工具之一,可以通过强调的方式形成和切割金属。该工具的工作过程是基于冲床传递的压缩力,根据所需的几何形状和尺寸对工件进行切割或成型。本研究旨在设计一种能够改善工业生产过程的钣金成形切割机。在本研究中,作者利用软件inventor设计介质,设计了一种进阶式压凳机在制作厚度为3mm的夹具过程中的部件。包括组件柄(St.60),顶板(St.60),轴承定位器(St.40),底板(St.60),冲床(SKD-11),模具(SKD-11),柱轴(St.40),弹簧(St.40)。在本研究中进行的计算分析得出剪切场的横截面积(132mm2)、剪切电压(32kg /mm2)、地层类型(4224kg)、增压发动机功率(1267.2瓦/168.9688马力)。冲压工具设计用于制造厚度为3mm的钢板制成的夹具。从设计结果中得到刀具的尺寸如下:长度为450 × 400 × 542 mm。压力机是一种精密设备,用于根据需要形成或切割工件材料并提高工业产量
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引用次数: 0
FLUID DYNAMIC SIMULATION ON THE FLARE OF COMBUSTION OF GAS FROM BIOMASS GASIFICATION 生物质气化气体燃烧耀斑的流体动力学模拟
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.5682
Dian Susanto, Muhtar Kosim, Ari Wibowo
The use of energy which always comes from fossil fuels will eventually run out, so the development of renewable energy or alternative energy is very important to maintain petroleum reserves and as a substitute for fossil fuels which are the main energy source. One alternative energy is biomass which has not been widely used by the gasification method. The gas produced by the gasification process is utilized by burning it in a flare to get a flame. In this study, the 3D simulation method with Computational Fluid Dynamics (CFD) was used to determine the temperature distribution on the flare walls using CFD simulations and to compare the temperature of the flare walls from the CFD simulation results with the test results. The results of this study, the distribution of combustion occurs in the flare with a temperature of 1106°C in the upper area close to the outlet boundary. The wall temperature comparison shows that the CFD simulation tends to be similar to the test results. This shows that computational fluid dynamic simulations can be used to predict fluid flow rates and combustion reactions.
由于能源总是来自于化石燃料,因此,开发可再生能源或替代能源对于维持石油储量和替代化石燃料这一主要能源至关重要。一种替代能源是生物质,但尚未被气化方法广泛使用。气化过程产生的气体通过在火炬中燃烧得到火焰来利用。本研究采用计算流体力学(Computational Fluid Dynamics, CFD)的三维模拟方法,通过CFD模拟确定耀斑壁面上的温度分布,并将CFD模拟结果与试验结果进行对比。研究结果表明,燃烧分布在靠近出口边界的上部区域温度为1106℃的耀斑中。壁面温度对比表明,CFD模拟结果与试验结果趋于接近。这表明计算流体动力学模拟可以用来预测流体流速和燃烧反应。
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引用次数: 0
CNN-BASED ARTIFICIAL INTELLIGENCE (AI) IMPLEMENTATION TO IDENTIFY BASMATI RICE IN SUBANG DISTRICT 基于cnn的人工智能(ai)实现在苏邦地区识别印度香米
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6371
Ari ajibekti Masriwilaga, Ari Wibowo, Dian Susanto
The existence of Basmati rice among the upper middle class in Indonesia is increasingly popular. Unfortunately, this rice is only grown in northern India and Pakistan. Fulfillment of rice must be imported and the price in Indonesia is relatively expensive. Responding to this phenomenon, the Center for Rice Research (BB Padi), the Agricultural Research and Development Agency succeeded in assembling a special rice variety Basmati. And given the name Baroma, an abbreviation of type Basmati Aromatic rice. And Baroma rice was launched in Subang in 2019 until now it has been recorded that several agricultural lands in Subang have planted this type. The more types of rice varieties, the more types of rice will be found. So that it will make consumers difficult to distinguish between types of rice with one another. Therefore, we need a solution to overcome this problem. And one solution that can be used is to use AI technology, as in the research we did. Using the CNN algorithm produces very good accuracy for detecting types of rice such as the type of data used for training data and test data. From the results of the model training carried out, it produces an accuracy rate of 98,52% while model testing to see how well the model predicts the label correctly is 97,80%.
印度香米在印尼中上层阶级中越来越受欢迎。不幸的是,这种水稻只生长在印度北部和巴基斯坦。大米必须进口,印尼的价格相对昂贵。针对这一现象,农业研究开发院的水稻研究中心(BB Padi)成功地培育出了一种特殊的水稻品种“巴斯马蒂”。巴罗玛是印度香米的缩写。巴罗玛水稻于2019年在素邦推出,到目前为止,据记录,素邦的几块农田都种植了这种水稻。水稻品种种类越多,发现的水稻种类也就越多。这将使消费者难以区分不同种类的大米。因此,我们需要一个解决方案来克服这个问题。一个可以使用的解决方案是使用人工智能技术,就像我们所做的研究一样。使用CNN算法在检测大米类型(例如用于训练数据和测试数据的数据类型)方面产生了非常好的准确性。从模型训练的结果来看,它产生了98.52%的准确率,而模型测试看到模型预测标签的正确程度是97.80%。
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引用次数: 0
OPTIMIZATION OF PREDICTION AND PREVENTION OF DEFECTS ON METAL BASED ON AI USING VGG16 ARCHITECTURE 基于vgg16架构的基于ai的金属缺陷预测与预防优化
Pub Date : 2023-11-01 DOI: 10.31949/jmm.v3i1.6542
Muhtar Kosim, Ari Wibowo, Novandri Tri Setioputro, None Kasda, Dian Susanto
Manufacturing is one of the most valuable industries in the world, it can be automated without limits but still stuck in traditional manual and slow processes. Industry 4.0 is racing to define a new era in digital manufacturing through the implementation of Machine Learning methods. In this era, Machine learning has been widely applied to various fields and will certainly be very good applied in the manufacturing world. One of them is used to predict and prevent defects in metal. The process of predicting and preventing defects in metal is one of the important efforts in improving and maintaining production quality. Accuracy in predicting and preventing defects in metal can be an innovation and competitiveness in technology, both in production methods, and improving product safety and its users. Human operators and inspectors without digital assistance generally can spend a lot of time researching visual data, especially in high-volume production environments. For this reason, there needs to be research in developing Machine Learning technology in an effort to prevent the occurrence of defects in metal. And one of the development of this technology by using Convolutional Neural Network (CNN) architecture Visual Geometry Group 16 layer (VGG16). As for the metal defect dataset with 10 classes with details for training data as many as 17221, and test dataset as many as 4311, From the use of methods and datasets available, has been done training model used and produce very good accuracy, that is equal to 89% and testing with accuracy equal to 76%. And also done Interpreter process against new input data, to know metal defect type, prediction accuracy and appropriate action to prevent and overcome metal defect type result of Interpreter process application.
制造业是世界上最有价值的行业之一,它可以无限制地自动化,但仍然停留在传统的手工和缓慢的过程中。工业4.0正在竞相通过实施机器学习方法来定义数字制造的新时代。在这个时代,机器学习已经被广泛应用到各个领域,在制造业领域肯定会得到很好的应用。其中之一是用于预测和预防金属缺陷。金属缺陷的预测和预防是提高和保持生产质量的重要手段之一。预测和预防金属缺陷的准确性可以成为技术上的创新和竞争力,无论是在生产方法上,还是在提高产品安全性及其用户方面。没有数字辅助的人工操作人员和检查员通常会花费大量时间研究视觉数据,特别是在大批量生产环境中。因此,有必要研究开发机器学习技术,以防止金属中出现缺陷。其中该技术的开发利用了卷积神经网络(CNN)架构的视觉几何组16层(VGG16)。对于含有10类细节的金属缺陷数据集,用于训练的数据多达17221个,用于测试的数据集多达4311个,从使用的方法和可用的数据集来看,已经做过的训练模型使用并产生了非常好的准确率,即等于89%,测试的准确率等于76%。并对新输入的数据进行了解释器处理,了解金属缺陷类型,预测的准确性和采取相应的措施来预防和克服金属缺陷类型的解释器处理应用结果。
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引用次数: 0
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Journal of Mechanical and Manufacture
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