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Selection of preload in tapered roller bearingsarrangement according to durability criterion 圆锥滚子轴承预紧力的选择,按耐久性标准布置
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9434
Jarosław Kaczor
The main purpose of using tapered roller bearings is to obtain high bearing stiffness. High bearing stiffnessis achieved by using an appropriate mounting clamp in the bearing system. The mounting clamp, or in otherwords, the pre-clamp, is currently selected based on experience. The literature lacks precise indicationsregarding the size of the initial clamp of the bearing arrangement depending on the external load, and it isselected intuitively. The wrong choice of preload can have a disastrous effect on the life of the entire bearingarrangement.This study aims to determine the maximum preload in the tapered roller bearing system, taking into accountits durability and the elasticity of the bearings and the shaft.In this article, different load variants are analysed, considering the effect of preload on the fatigue life of thebearing system, and recommendations are proposed for the acceptable preload value depending on the size ofthe bearings used.
使用圆锥滚子轴承的主要目的是获得高的轴承刚度。通过在轴承系统中使用适当的安装夹实现高轴承刚度。安装夹,或者换句话说,预夹,目前是根据经验选择的。文献缺乏关于根据外部负载的轴承布置的初始夹紧尺寸的精确指示,并且它是直观地选择的。预紧力的错误选择会对整个轴承布置的寿命产生灾难性的影响。本研究旨在确定圆锥滚子轴承系统的最大预紧力,同时考虑到轴承和轴的耐久性和弹性。在本文中,分析了不同的载荷变量,考虑了预载荷对轴承系统疲劳寿命的影响,并根据所使用轴承的尺寸提出了可接受的预载荷值的建议。
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引用次数: 0
STATIC CHARACTERISTICS OF 3-LOBE JOURNAL BEARINGSWITH DIFFERENT LOBES OF GEOMETRY 不同叶型三叶滑动轴承的静态特性
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9438
Stanisław Strzelecki, Dominik Olbrzymek, Jakub Olbrzymek
The 3-lobe journal bearings have found application in high-speed bearing systems. The bearing design andthe number of lobes and oil grooves ensure good cooling conditions for the bearings. These bearings can bemanufactured as bearings with cylindrical, non-continuous operating surfaces separated by six lubricatinggrooves, bearings with a pericycloid shape of bearing bore and Offset ones.This paper presents the results of the computation of static characteristics of the 3-lobe journal bearing withthe lobes of different geometry. The conditions of an aligned axis of the journal and sleeve and the staticequilibrium position of the journal were assumed. Different bearing length-to-diameter ratio values andrelative and lobe relative clearance were considered. Reynolds' energy and viscosity equations were solvedby means of an iterative procedure. Adiabatic oil film and laminar flow in the bearing gap were considered. Itwas stated that different lobe geometries generate changes in the characteristics of bearings.
3叶轴颈轴承已在高速轴承系统中得到应用。轴承的设计和叶片和油槽的数量确保了轴承的良好冷却条件。这些轴承可以制造为具有圆柱形,由六个润滑槽分隔的非连续操作表面的轴承,具有轴承孔的周摆线形状和偏置的轴承。本文给出了不同几何形状的三叶滑动轴承静特性的计算结果。假设轴颈与套筒轴线对齐以及轴颈的静平衡位置。考虑了不同的轴承长径比值、相对间隙和叶片相对间隙。用迭代法求解了雷诺数能量方程和粘度方程。考虑了轴承间隙内的绝热油膜和层流。不同的叶形几何形状会产生轴承特性的变化。
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引用次数: 0
The effect of the austenitisation temperaturefor the two-stage heat treatment of high-manganesesteels on its wear resistance under abrasiveconditions 研究了高锰钢两段热处理奥氏体化温度对其耐磨性的影响
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9426
Mateusz Dziubek, Małgorzata Rutkowska-Gorczyca, Dominika Grygier
Fine-grained high-manganese X120Mn12 grade steel was subjected to a two-stage heat treatment consisting oflong-term isothermal annealing at 510C, which was followed by resaturation in order to reduce the negativeeffect of the brittle carbide carbides of manganese cementite (Fe,Mn)3C. The objective of the experimentwas to elucidate the effects of distinct stages of heat treatment on the properties of high manganese steelwith regard to its resistance to abrasive wear. Supersaturation was performed for eleven different variationsof temperature values ranging from 600C to 1100C to verify its effect on the resistance to abrasion wearunder abrasion conditions. An increase in the supersaturation temperature results in the gradual coagulationand disintegration of the colonies of pearlite and needle-like carbides (Fe,Mn)3C formed during isothermalannealing. At the same time, as a result of the PSN (particle stimulated nucleation) process, the microstructureof austenite undergoes partial refinement, which ultimately increases the resistance to abrasive wear. As aresult of the final microstructural changes resulted in an increase in the resistance to abrasion of approximately6% compared to the initial state.
为降低锰渗碳体(Fe,Mn)3C脆性碳化物的负面影响,对细晶高锰X120Mn12级钢进行了510℃长期等温退火和再饱和两阶段热处理。实验的目的是阐明不同热处理阶段对高锰钢耐磨性的影响。在600 - 1100C的温度范围内进行了11种不同的过饱和,以验证其对磨损条件下耐磨性的影响。随着过饱和温度的升高,等温退火过程中形成的珠光体和针状碳化物(Fe,Mn)3C的菌落逐渐凝固和解体。同时,由于PSN(粒子激发成核)过程,奥氏体的显微组织经历了部分细化,最终增加了抗磨料磨损的能力。由于最终的微观结构变化,与初始状态相比,耐磨性增加了约6%。
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引用次数: 0
A NEW RESEARCH ON HUMAN SKIN-LUBRICATION PROBLEMS 人体皮肤润滑问题的新研究
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9441
Krzysztof Wierzcholski, Jacek Gospodarczyk
Skin-tribology is a new scientific domain where the living human skin, lubricated by sweat, cooperates duringthe motion with the non-living surface of clothing material. Such cooperation has an important influence onthe human limbs’ functioning and, consequently, on the bio-frictions and wear effects connected with humanhealth and efficiency. This paper presents new research tendencies and their applications in the contemporaryskin-tribology domain. At first, we described and documented skin-tribology connections between variousscientific domains. In a particular case, some new phenomena are illustrated occurring during the human skinbody lubrication by sweat. For example, sweat properties are considered during the flow inside a thin gapbetween tightly fitting clothing material surfaces and the skin of the human body.This paper presents the meaning and influence of many components in human sweat on dynamic sweatviscosity, health and efficiency.The main results focus on the influence of the non-Newtonian sweat features on the dynamic sweat viscosityvariations across the film thickness in the thin sweat layer and on the load carrying capacity of human limbsand the human Basal Metabolic Rate with Metabolic Age.
皮肤摩擦学是一门新的科学领域,它研究的是由汗液润滑的活体皮肤在运动过程中与非生命的服装材料表面相互合作。这种合作对人的肢体功能产生重要影响,从而对与人类健康和效率有关的生物摩擦和磨损效应产生重要影响。本文介绍了当代皮肤摩擦学领域的新研究趋势及其应用。首先,我们描述并记录了不同科学领域之间的皮肤摩擦学联系。在一个特殊的案例中,说明了汗液润滑人体过程中出现的一些新现象。例如,在紧密贴合的服装材料表面和人体皮肤之间的薄间隙内流动时,要考虑汗液特性。本文介绍了人体汗液中多种成分对动态汗液粘度、健康和效率的意义和影响。主要研究了非牛顿汗液特征对汗液黏度随薄汗液层厚度变化的影响,以及对人体四肢负重能力和人体基础代谢率随代谢年龄变化的影响。
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引用次数: 0
TRIBOLOGICAL PROPERTIES OF PISTON RINGS DESIGNEDFOR SLIDING AGAINST COMPOSITE MATERIALSIN LUBRICATED CONTACTS 设计用于与复合材料在润滑接触中滑动的活塞环的摩擦学特性
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9436
Andrzej Posmyk
The paper presents basic information on the production, structure and tribological properties of a compositechromium-ceramic coating deposited electrolytically on a cast-iron piston ring for a combustion enginedesigned for sliding against a composite cylinder liner. The results of comparative tests of two contacts,i.e. cast-iron GJL-250/AlMC and GJL250+Cr-Al2O3/AlMC, are described. The deposition of the Cr-Al2O3coating on the cast-iron piston ring reduces almost trifold the wear of the piston ring and about 20% thefriction resistance in the contact due to the presence of aluminium oxide particles and fibres. The reinforcingphase removed from the chromium layer polishes the chromium and composite sliding surfaces. The placesleft by the removed particles serve as depots for oil, which reduces the friction forces and minimises oilconsumption. The Al2O3 wear debris decreases the roughness of the surfaces in contact, which additionallyreduces the friction forces according to the friction hypothesis of Ernst and Merchant.
本文介绍了一种用于内燃机与复合气缸套滑动的铸铁活塞环上电解沉积的复合铬陶瓷涂层的制备、结构和摩擦学性能的基本情况。两个接触点的对比试验结果,即:介绍了GJL-250/AlMC和GJL250+Cr-Al2O3/AlMC。在铸铁活塞环上沉积cr - al2o3涂层,由于氧化铝颗粒和纤维的存在,活塞环的磨损几乎减少了三分之一,接触中的摩擦阻力约减少了20%。从铬层中去除的增强相抛光铬和复合材料滑动表面。被去除的颗粒留下的地方作为油的仓库,这减少了摩擦力,最大限度地减少了油的消耗。根据Ernst和Merchant的摩擦假设,Al2O3磨损屑降低了接触表面的粗糙度,从而减小了摩擦力。
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引用次数: 0
TRIBOLOGICAL PROPERTIES OF SILVER DOPED TITANIUMNITRIDE COATINGS 掺银氮化钛涂层的摩擦学性能
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9435
Katarzyna Piotrowska, Monika Madej
The properties of titanium nitride (TiN:Ag) coatings applied by physical vapour phase deposition technique(PVD) on Ti13Nb13Zr alloy were subject to evaluation. The study presents the results of surface geometricalstructure, adhesion and tribological tests. The geometric structure of the surface was examined using opticalmicroscopy. A scratch test was used to assess adhesion. The model tribological tests were carried out ina rotary motion under technically dry friction conditions, lubricated with Ringer’s solution. In the case oftechnically dry friction, the analysis of the tribological test results indicated that the TiN:Ag coating wascharacterised by higher resistance to motion and lower wear compared to Ti13Nb13Zr. Friction coefficientsregistered during friction subject to lubrication with Ringer’s solution were compared for both materials;however, the surface wear was significantly lower in titanium alloy. The scratch test pointed towards highadhesion of the TiN:Ag coating. The study results provide insight into Ti13Nb13Zr alloy, titanium nitridecoatings and their potential use for surgical instruments.
对物理气相沉积技术(PVD)在Ti13Nb13Zr合金上制备的氮化钛(TiN:Ag)涂层的性能进行了评价。给出了表面几何结构、附着力和摩擦学测试的结果。用光学显微镜观察了表面的几何结构。使用划痕试验来评估附着力。模型摩擦学试验在技术干摩擦条件下进行旋转运动,用林格氏溶液润滑。在技术上干摩擦的情况下,摩擦学测试结果分析表明,与Ti13Nb13Zr相比,TiN:Ag涂层具有更高的运动阻力和更低的磨损。比较了两种材料在用林格溶液润滑的摩擦过程中所记录的摩擦系数;然而,钛合金的表面磨损明显更低。划痕试验表明,TiN:Ag涂层具有较高的附着力。该研究结果为Ti13Nb13Zr合金、氮化钛涂层及其在手术器械中的潜在应用提供了见解。
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引用次数: 0
TRIBOLOGICAL WEAR ANALYSIS OF Ti-Al COMPOSITE COATINGS APPLIED WITH THE COLD SPRAY METHOD 冷喷涂法对钛铝复合涂层的摩擦学磨损分析
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9437
Małgorzata Rutkowska-Gorczyca, Marcin Wiśniewski, Mateusz Dziubek, Piotr Kowalewski, Marcin Winnicki
The possibility of using the low-pressure cold gas spraying (LPCS) method to create composite coatings hasbeen known and used for a long time. This method makes it possible to create coatings from physically andchemically different powders and to regenerate components damaged during operation. Composite coatingsof titanium and aluminium at different weight concentrations were selected for the study. The research wasconducted to optimise the influence of the chemical composition of the composite coatings on their tribologicalproperties. This paper presents the results of tribological wear testing of composite coatings applied using thelow-pressure cold gas spray (LPCS) method. Wear resistance tests were performed using the ball-on-platemethod in reciprocating motion using a steel ball. Tribological testing of the coatings included determiningthe effect of contact force on wear and the value of the kinetic coefficient of friction of the friction pairs tested.The study determined the optimum chemical composition of the Ti-Al composite coatings to improve wearproperties.
使用低压冷气体喷涂(LPCS)方法制造复合涂层的可能性已经知道并使用了很长时间。这种方法可以从物理和化学上不同的粉末中创建涂层,并再生在操作过程中损坏的组件。选择不同重量浓度的钛铝复合涂层进行研究。该研究旨在优化复合涂层的化学成分对其摩擦学性能的影响。本文介绍了采用低压冷气体喷涂(LPCS)方法对复合涂层进行摩擦磨损试验的结果。采用钢球作往复运动,采用球-板法进行耐磨性试验。涂层的摩擦学测试包括测定接触力对磨损的影响以及所测摩擦副的动力学摩擦系数值。研究确定了钛铝复合涂层的最佳化学成分,以提高其耐磨性能。
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引用次数: 0
A ROLL’S WEAR DURING HOT ROLLING OF HIGH-SILICONSTEEL AND ITS IMPACT ON THE QUALITY OF A STRIP’SPROFILE 高硅钢热轧轧辊的磨损及其对带钢型材质量的影响
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9440
Kamila Ścibisz, Tomasz Kaźmierski, Janusz Krawczyk
Hot rolling of grain-oriented high silicon steel is related to technical problems such as high temperature andlong rolling campaigns with strips of the same width. Numerous methods may be carried out as a solutionto these problems. Before the rolling campaign, all rolls of finishing stands are exchanged. The campaign isscheduled with additional exchanges of rolls on two last stands in two stages. A roll’s wear increases with thequantity of rolled material and may lead to strip profile deformation. Exchanging the rolls ensures the requiredsteel quality and prevents losses caused by quality defects. This work identifies factors affecting the workroll's wear and refers to the material from which rolls are made. This work aimed to determine the wear ofwork rolls of the finishing group rolling mills during the rolling of high-silicon steel. The work presents wearanalyses of 30 rolls. It was analysed depending on roll type and high silicon steel rolled material quantity.Compared wear of rolls after rolling high-silicon steel and black sheet. By analysing the distribution of rollwear along the length of the roll, it was found that the wear of working rolls directly affects the geometry ofthe rolled sheet, which may affect the quality of the strip profile of the rolled sheet.
晶粒取向高硅钢的热轧涉及到同宽带材的高温、长轧制周期等技术问题。有许多方法可以用来解决这些问题。在卷制前,所有的整理架卷都要交换。该活动计划在两个阶段的两个最后展台上进行额外的滚动交换。轧辊的磨损随轧制量的增加而增加,并可能导致带钢型材变形。换卷保证了所需的钢材质量,防止了质量缺陷造成的损失。这项工作确定了影响工作辊磨损的因素,并指的是制造轧辊的材料。本工作旨在确定精轧机在轧制高硅钢时工作辊的磨损情况。本文对30个轧辊进行了磨损分析。根据辊型和高硅钢轧制材料的不同进行了分析。比较了高硅钢和黑薄板轧制后轧辊的磨损情况。通过分析轧辊沿轧辊长度的磨损分布,发现工作轧辊的磨损直接影响被轧薄板的几何形状,从而影响被轧薄板的带形质量。
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引用次数: 0
Analysis of the influence of kinematic and frictionasymmetry on the curvature of the strip and forceparameters of the rolling process 分析了运动不对称和摩擦不对称对带钢曲率和轧制过程受力参数的影响
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9439
Bartosz Sułek, Janusz Krawczyk, Marcin Majewski, Natalia Nawida, Krzysztof Plewa
This paper presents the numerical analysis results in Simufact Forming 2016 of the asymmetric cold rollingprocess of S235JR steel. The research determined the effect of kinematic asymmetry, frictional asymmetryand their combination on the strip curvature, as well as the force parameters of the rolling process. During theconducted research, the aim was to determine the parameters of the asymmetric rolling process, allowing thehighest possible reduction of forces (in relation to symmetric rolling) while maintaining the curvature of thestrip with an acceptable value |δ|≤1.5. For this purpose, "process maps" were developed based on the obtainedresults, allowing for selecting the most favourable process parameters for the different rolling reductions.In addition, the results made it possible to determine the effect of the various asymmetries obtained on theprocess forces and strip curvature depending on the size of the rolling reduction.
本文介绍了S235JR钢非对称冷轧成形2016的数值分析结果。研究确定了运动不对称、摩擦不对称及其组合对带钢曲率的影响,以及轧制过程中的受力参数。在进行的研究中,目的是确定非对称轧制过程的参数,允许最大限度地减少力(相对于对称轧制),同时保持带材的曲率具有可接受值|δ|≤1.5。为此,根据获得的结果开发了“工艺图”,允许为不同的轧制减径选择最有利的工艺参数。此外,结果还可以确定各种不对称对过程力和带钢曲率的影响,这取决于轧制压下的大小。
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引用次数: 0
The correlation between microstructure,mechanical and tribological propertiesin the alloys of Co-Cr protectors with microadditives Mo and W 研究了添加微量Mo和W的Co-Cr保护剂的显微组织、力学性能和摩擦学性能的关系
Pub Date : 2023-09-30 DOI: 10.5604/01.3001.0053.9425
Joanna Augustyn-Nadzieja, Łukasz Frocisz, Piotr Matusiewicz
The paper presents the results of tests of tribological wear of two Co-Cr-Mo alloys (Wironit LA) andCo-Cr-Mo-W (Colado CC) used to make skeletal prostheses, combined works, implants and metalframeworks for ceramics. The test samples were centrifugally cast using the lost wax method and subjected tohardness measurements, microscopic observations, and a quantitative description of the microstructure. SEMexaminations and EDS analysis of micro-areas on dendritic arms and interdendritic areas were performedtogether. The abrasive wear resistance tests with the use of a T-05 tester in the friction system roller-blockwere conducted in a dry sliding contact under the conditions of a metal-metal contact with the load of 100 Nand for two friction paths, 500 and 1000 m.
本文介绍了两种Co-Cr-Mo合金(Wironit LA)和Co-Cr-Mo- w (Colado CC)的摩擦学磨损试验结果,这些合金用于制造骨骼假体、组合制品、植入物和陶瓷金属框架。测试样品使用失蜡法离心铸造,并进行硬度测量,显微观察和微观结构的定量描述。同时进行了枝晶臂和枝晶间微区sem检查和能谱分析。采用T-05型磨料磨耗试验机,在100 Nand载荷的金属-金属接触条件下,对500和1000 m两个摩擦路径进行了摩擦系统滚子块的磨料耐磨性试验。
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引用次数: 0
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Trybologia
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