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Use of augmented reality for small parts assisted assembly 使用增强现实技术辅助小零件装配
Pub Date : 2023-01-01 DOI: 10.7862/tiam.2023.3.4
Jozef Husár, Stella Hrehova, Lucia Knapčíková
The use of augmented reality (AR) for assisted assembly of small parts remains a current and dynamically developing issue in industry and the technology sector. Because AR technologies and related applications are constantly advancing, it is necessary to pay sufficient attention to this topic. This article provides a simplified view of software application design and architecture. We are focusing on a 45mm x 45mm x 42mm component consisting of 42 parts. In the article, we gradually show how to properly create an application with a main, and working environment in which we can create animations from a database of 3D models. In the end, we performed a product assembly test with and without the use of the AR application, for one piece and a production batch. In conclusion, we can state that the applications have an impact on the training of the workforce and the ways through which new workers are prepared to work in an industrial environment. Improved education and training programs based on AR can help integrate new workers into production processes faster and more efficiently. Considering these perspectives and the dynamics of the AR technologies development, our article raises awareness of current trends and innovations in this field, as it can have a significant impact on the efficiency and competitiveness of various industries.
在工业和技术领域,使用增强现实(AR)辅助小部件组装仍然是当前和动态发展的问题。由于AR技术及相关应用在不断发展,因此有必要对这一话题给予足够的重视。本文提供了软件应用程序设计和体系结构的简化视图。我们专注于45mm x 45mm x 42mm的组件,由42个零件组成。在本文中,我们将逐步展示如何正确地创建一个应用程序,并使用一个主要的工作环境,在这个环境中,我们可以从3D模型数据库中创建动画。最后,我们对一个零件和一个生产批次进行了产品装配测试,测试中使用了AR应用程序,而不使用AR应用程序。总之,我们可以说,应用程序对劳动力的培训和新工人准备在工业环境中工作的方式产生了影响。基于增强现实的改进教育和培训计划可以帮助新工人更快、更有效地融入生产流程。考虑到这些观点和AR技术发展的动态,我们的文章提高了对该领域当前趋势和创新的认识,因为它可以对各个行业的效率和竞争力产生重大影响。
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引用次数: 0
Problems of forecasting the length of the assembly cycle of complex products realized in the MTO (make-to-order) model 基于MTO模型的复杂产品装配周期预测问题
Pub Date : 2023-01-01 DOI: 10.7862/tiam.2023.3.2
Jolanta Brzozowska, Arkadiusz Gola, Monika Kulisz
This article presents the problem of forecasting the length of machine assembly cycles in make-to-order production (Make-to-Order). The model of Make-to-Order production and the technological process of manufacturing the finished product are presented. The possibility of developing a novel method, using artificial intelligence solutions, to estimate machine assembly times based on historical company data on manufacturing times for structurally similar components, is described. It is assumed that the result of the developed method will be an intelligent system supporting efficient and accurate estimation of machine assembly time, ready for implementation in production conditions. Such data as part availability, human resource availability and novelty factor will be used as input data for learning the neural network, while the output variable during learning the neural network will be the actual machine assembly time.
本文提出了在按订单生产中预测机器装配周期长度的问题。给出了订制生产模型和制造成品的工艺流程。描述了开发一种使用人工智能解决方案的新方法的可能性,该方法基于结构相似部件的制造时间的历史公司数据来估计机器组装时间。假设所开发的方法的结果将是一个智能系统,支持机器装配时间的有效和准确的估计,准备在生产条件下实施。零件可用性、人力资源可用性和新颖性等数据将作为学习神经网络的输入数据,而学习神经网络时的输出变量将是实际的机器装配时间。
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引用次数: 0
Analysis of the properties of orthotropic composites in terms of their use in airframe repairs 正交各向异性复合材料在机体维修中的性能分析
Pub Date : 2023-01-01 DOI: 10.7862/tiam.2023.3.1
Angelika Arkuszyńska, Jan Godzimirski, Marek Rośkowicz
The aim of the research was to determine the basic strength properties of orthotropic composites in terms of their use in the repair of aircraft airframes. The objects of the tests were three types of composites reinforced with carbon fibers: produced using the wet method with a thickness of 2.5 mm, commercial with a thickness of 2 mm and commercial with a thickness of 7.3 mm. Specimens cut out from the first two types of materials were subjected to a static tensile test with a force applied in the direction of the fibers and at an angle of 45°, which enabled the determination of tensile strength and modulus of elasticity. Specimens made of 7.3 mm thick composite were subjected to four-point bending and tensile tests to determine Young's modulus, compression and impact strength, also taking into account two directions of load application. The values of stresses and Young's modulus determined in this way indicate much lower strength and stiffness of orthotropic composites apart from the reinforcement fibers’ directions, which is the basis for replacing them with quasi-isotropic composites in repairs of aircraft airframes.
研究的目的是确定正交各向异性复合材料在飞机机体修复中的基本强度特性。试验对象为三种碳纤维增强复合材料:湿法生产的厚度为2.5 mm,商用的厚度为2 mm,商用的厚度为7.3 mm。从前两种材料中切割出来的试样进行静态拉伸试验,在纤维方向上施加45°角的力,从而可以确定拉伸强度和弹性模量。在考虑两个方向载荷作用的情况下,对7.3 mm厚的复合材料试件进行四点弯曲和拉伸试验,确定杨氏模量、压缩强度和冲击强度。用这种方法测定的应力和杨氏模量值表明,除了增强纤维的方向外,正交各向同性复合材料的强度和刚度要低得多,这是在飞机机体维修中用准各向同性复合材料代替它们的基础。
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引用次数: 0
Analysis of the strength of assembly joints - welded joints of various construction materials 装配接头的强度分析——各种建筑材料的焊接接头
Pub Date : 2023-01-01 DOI: 10.7862/tiam.2023.3.3
Anna Rudawska, Piotr Penkała, Paweł Chochowski, Andrzej Tkaczyk, Tetiana Vitenko
The aim of the article was to present issues related to the strength analysis of one of the types of assembly joints - welded joints, taking into account the influence of selected factors: technological - welding method, construction - type of joints and material - type of joined material. The MIG/MAG method (135/136), arc welding (111) and gas welding (311) were used as welding methods. Butt joints and lap joints were made of CuZn37 copper alloy (PN-EN 1652), S235JR unalloyed structural steel (EN 10025) and 1.4301 acid-resistant steel (EN 10088). Welded joints samples were made with appropriate parameters, according to the welding methods. Strength tests of welded joints on MTS BIONIX 370.02 testing machine, in accordance with the PN-EN 1465 standard Based on the obtained test results, it can be seen that the value of stresses and deformations is affected by both the welding method and the type of joint structure, while the type of material to be welded should also be taken into account.
本文的目的是在考虑工艺-焊接方法、结构-连接类型和连接材料-连接材料类型等因素的影响下,提出一种组合接头-焊接接头的强度分析问题。焊接方法采用MIG/MAG法(135/136)、电弧焊(111)和气焊(311)。对接接头和搭接接头由CuZn37铜合金(PN-EN 1652)、S235JR非合金结构钢(EN 10025)和1.4301耐酸钢(EN 10088)制成。根据焊接方法,选取合适的参数制作焊接接头样品。根据PN-EN 1465标准,在MTS BIONIX 370.02试验机上对焊接接头进行强度试验。从得到的试验结果可以看出,应力和变形值受焊接方法和接头结构类型的影响,同时也要考虑焊接材料的类型。
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引用次数: 0
Research - based technology education – the EDURES partnership experience 研究为基础的技术教育- eudes合作伙伴的经验
Pub Date : 2023-01-01 DOI: 10.7862/tiam.2023.3.6
Roman Wdowik, Marek Magdziak, Andrzej Dzierwa, Barbara Ciecińska, Przemysław Podulka, Jolanta Litwin, Artur Bełzo, Artur Borowiec, Piotr Nazarko, Agnieszka Wiater, Angelos Markopoulos, Faramarz Hojati, Bahman Azarhoushang, Iryna Pushchak, Mariaelena Romanini
The paper presents the state regarding practices in teaching at partner universities of the EDURES project and current approaches supporting research-based education. It also presents the needs of various groups of stakeholders formulated on the basis of survey results. Moreover, the paper proposes new methodologies which are useful if research results are implemented in teaching programmes at technical universities (research-based lectures, e-learning, web portal methodologies, wizards, etc). It is finally stated that research-results implementation into teaching processes is possible by the use of various tools and approaches proposed by the EDURES partnership and has a potential to be appreciated by students, academics and external stakeholders.
本文介绍了eudes项目合作大学的教学实践状况以及目前支持研究型教育的方法。它还提出了根据调查结果制定的各种利益相关者群体的需求。此外,本文提出了新的方法,如果研究成果在技术大学的教学计划中实施,这些方法是有用的(基于研究的讲座,电子学习,门户网站方法,向导等)。最后指出,通过使用eudes伙伴关系提出的各种工具和方法,可以将研究成果实施到教学过程中,并有可能得到学生,学者和外部利益相关者的赞赏。
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引用次数: 0
Relationship between 3D surface roughness parameters and load capacity of adhesive joints after shot peening 喷丸强化后粘接接头三维表面粗糙度参数与承载能力的关系
Pub Date : 2023-01-01 DOI: 10.7862/tiam.2023.3.5
Władysław Zielecki, Sławomir Świrad, Ewelina Ozga
The aim of the article was to investigate whether 3D roughness parameters can be used to assess the strengthening treatment and to predict the load capacity of lap adhesive joints subjected to shot peening. The analyzes were carried out for single-lap adhesive joints made of EN AW-2024-T3 aluminum alloy, whose overlaps were shot peened for 60 to 180 s using balls with a diameter of 0.5 to 1.5 mm with a compressed air pressure of 0.3 to 0.5 MPa. As a result of the regression and correlation analysis, it was found that within the adopted range of input parameters variability, the load capacity of adhesive joints subjected to shot peening is most closely related to the roughness parameter Sdr. It has been shown that increasing the value of the Sdr parameter contributes to increasing the load capacity of adhesive joints. A mathematical model describing the impact of treatment time, balls diameter and compressed air pressure on the value of the Sdr parameter was also built. The model was built in accordance with the the Hartley's PS/DS-P:Ha3 plan methodology. The obtained results allow to conclude that the Sdr parameter can be used to predict the load capacity of adhesive joints after shot peening and to assess the strengthening treatment (within the assumed range of input parameters variability). Additionaly, the simplicity and low cost of roughness measurements justify the use of this method in industrial purposes.
本文的目的是探讨三维粗糙度参数是否可以用来评估强化处理,并预测经喷丸处理的搭接接头的承载能力。对EN au -2024- t3铝合金单搭接接头进行分析,用0.5 ~ 1.5 mm直径的球在0.3 ~ 0.5 MPa的压缩空气压力下,对其搭接部位进行喷丸处理,喷丸时间为60 ~ 180 s。通过回归和相关分析发现,在采用的输入参数变化率范围内,喷丸强化粘接接头的承载能力与粗糙度参数Sdr的关系最为密切。结果表明,增大Sdr参数值有助于提高粘接接头的承载能力。建立了描述处理时间、球直径和压缩空气压力对Sdr参数值影响的数学模型。该模型是根据Hartley的PS/DS-P:Ha3计划方法建立的。所得结果表明,Sdr参数可用于预测喷丸后粘接接头的承载能力,并评估强化处理(在假定的输入参数变异性范围内)。此外,粗糙度测量的简单性和低成本证明了该方法在工业用途中的使用。
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引用次数: 0
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Technologia i Automatyzacja Montażu
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