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A non‐ionic green surfactant extracted from the Anabasis setifera plant for improving bulk properties of CO2‐foam in the process of enhanced oil recovery from carbonate reservoirs 一种从 Anabasis setifera 植物中提取的非离子绿色表面活性剂,用于改善碳酸盐岩油藏强化采油过程中二氧化碳泡沫的体积特性
Pub Date : 2024-07-11 DOI: 10.1002/cjce.25401
Iman Nowrouzi, Amir H. Mohammadi, Abbas Khaksar Manshad
Foam, as a gas‐in‐liquid colloid, has a higher appearance viscosity than the one of both gas and liquid that form it. Adjusting the mobility ratio of the injected fluid–oil system and increasing gas diffusion in the foam injection process increase oil production. With these properties, foam as an injection fluid in fractured reservoirs has a major effect on oil production from the matrixes and prevents premature production of injection fluid. Surfactants are common foaming agents in injection water. Saponins are known as plant‐derived surfactants for forming stable foam. This feature, along with its cheap price and availability, can make them candidates for enhanced oil recovery (EOR) by the foam injection method. However, the utilization of CO2 as the gaseous phase in foam introduces additional machanisms of CO2 injection to the oil recovery operations. In this assessment, a non‐ionic green surfactant derived from the Anabasis setifera plant was used as a foaming agent, while CO2 served as the gas phase. A series of surface tension tests in CO2 environment were performed to determine the optimal concentration of the surfactant. Foaming tests were performed by a designed foam generator. The produced CO2‐foam was then injected into a fractured carbonate plug with six matrixes (with one horizontal and two vertical fractures). Based on the results, the water–CO2 surface tension was reduced to 20.549 mN/m. The optimum salinity based on the foam stability was 10,000 ppm. The half‐life of the foam was determined to be 40 min. Also, the foam characterization showed that the foamability of the surfactant was favourable for increasing oil production so that by secondary flooding, an oil recovery of more than 66% was achieved from the fractured carbonate plug.
泡沫作为一种气液胶体,其外观粘度高于形成泡沫的气体和液体的粘度。在泡沫注入过程中,调整注入液-油系统的流动比,增加气体扩散,可以提高石油产量。由于具有这些特性,泡沫作为压裂储层的注入流体,对基质的石油产量有很大影响,并能防止注入流体过早产生。表面活性剂是注入水中常见的起泡剂。皂素是众所周知的植物源表面活性剂,可形成稳定的泡沫。皂素的这一特性,加上其廉价的价格和可用性,使其成为泡沫注入法提高石油采收率(EOR)的候选物质。然而,利用二氧化碳作为泡沫中的气相会给采油作业带来额外的二氧化碳注入机制。在本次评估中,一种从 Anabasis setifera 植物中提取的非离子绿色表面活性剂被用作发泡剂,而二氧化碳被用作气相。在二氧化碳环境中进行了一系列表面张力测试,以确定表面活性剂的最佳浓度。发泡试验是通过设计的泡沫发生器进行的。然后,将产生的二氧化碳泡沫注入具有六条基质(一条水平裂缝和两条垂直裂缝)的断裂碳酸盐岩塞中。结果表明,水-CO2 表面张力降至 20.549 mN/m。根据泡沫的稳定性,最佳盐度为 10,000 ppm。泡沫的半衰期被确定为 40 分钟。此外,泡沫特性分析表明,表面活性剂的发泡性有利于提高石油产量,因此通过二次灌注,压裂碳酸盐岩塞的石油采收率超过了 66%。
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引用次数: 0
The liquefaction characteristics of poplar under CuMgAlOx catalysis in supercritical methanol 超临界甲醇中 CuMgAlOx 催化下杨木的液化特性
Pub Date : 2024-07-11 DOI: 10.1002/cjce.25406
Li Li, Jiayi Wang, Zihe Lian, Hongtao Chen, Jian Li
In an effort to explore the potential energy of biomass and reduce industrial reliance on fossil fuels, this study investigates the liquefaction of poplar wood using supercritical methanol and a CuMgAlOx catalyst. It assesses the composition of liquefied products and performs a comprehensive life‐cycle assessment. Results display that at 360°C, with 1 h of CuMgAlOx, poplar wood's conversion rate reached 98.4%. The proportion of alcoholic compounds in the liquefaction products increased dramatically from 7.99% without a catalyst to 70.81% with it, a rise of 786.23%. Moreover, the process's global warming potential (GWP) intensity is significantly lower at 0.886 gCO2eq/MJ compared to the 93 gCO2eq/MJ from conventional petroleum refining, underscoring its substantial emission reduction potential.
为了探索生物质的潜在能源并减少工业对化石燃料的依赖,本研究调查了使用超临界甲醇和 CuMgAlOx 催化剂对杨木进行液化的情况。研究评估了液化产品的成分,并进行了全面的生命周期评估。结果显示,在 360°C 温度下,使用 CuMgAlOx 1 小时,杨木的转化率达到 98.4%。液化产品中酒精化合物的比例从无催化剂时的 7.99% 大幅增加到有催化剂时的 70.81%,增加了 786.23%。此外,该工艺的全球变暖潜能值(GWP)强度为 0.886 gCO2eq/MJ,大大低于传统石油提炼工艺的 93 gCO2eq/MJ,彰显了其巨大的减排潜力。
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引用次数: 0
Magnetic adsorbents from co‐pyrolysis of non‐woody biomass and red mud for water decontamination 非木质生物质和赤泥共聚解产生的磁性吸附剂用于水污染处理
Pub Date : 2024-07-11 DOI: 10.1002/cjce.25407
Griffin Loebsack, Kang Kang, Ken K.‐C. Yeung, Mattia Bartoli, Franco Berruti, Naomi B. Klinghoffer
Red mud (RM) and non‐woody biomass are both underutilized resources for renewable composite materials, which could be used in environmental decontamination processes. This study aims to investigate the efficacy of co‐pyrolyzing non‐woody biomass with RM to produce a magnetic biochar composite. When pyrolyzed, RM is reduced to magnetic iron while the non‐woody biochar is responsible for the adsorption of organic compounds. Ibuprofen, acetaminophen, methyl orange, and methylene blue were used as test compounds to investigate the overall adsorptive capacity of the composite and to determine the possible adsorption mechanisms of biochar produced from RM pyrolyzed with switch grass, phragmites, rice husk, and miscanthus. The composite produced from a 1 to 1 mixture of RM and miscanthus showed the highest adsorption capacity with 13.8 and 8.34 mg/g of ibuprofen and acetaminophen adsorbed, respectively, which is attributed to its greater ‐interactions as a result of lower surface oxygen sites. Different ratios of RM to biomass were also tested for the production of the miscanthus composite, where it was found that the 1:2 ratio showed the best overall adsorption with 25.9 mg/g removal of acetaminophen, surpassing the miscanthus biochar's at 17.9 mg/g.
赤泥(RM)和非木质生物质都是未充分利用的可再生复合材料资源,可用于环境净化过程。本研究旨在探讨非木质生物质与赤泥共同热解以生产磁性生物炭复合材料的功效。热解时,RM 被还原成磁性铁,而非木质生物炭则负责吸附有机化合物。布洛芬、对乙酰氨基酚、甲基橙和亚甲基蓝被用作测试化合物,以研究复合材料的整体吸附能力,并确定磁性生物炭与开关草、葭草、稻壳和马齿苋热解产生的生物炭的可能吸附机制。由 RM 和马齿苋 1:1 混合制成的复合材料显示出最高的吸附能力,分别吸附了 13.8 和 8.34 毫克/克的布洛芬和对乙酰氨基酚,这归因于其较低的表面氧位点产生了更大的相互作用。此外,还测试了 RM 与生物质的不同比例,结果发现,1:2 的比例显示出最佳的整体吸附性,对乙酰氨基酚的去除率为 25.9 毫克/克,超过了马齿苋生物炭的 17.9 毫克/克。
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引用次数: 0
From circular to square‐based section spouted beds: Scale‐up and design overview of a multistage thermal unit 从圆形截面喷水床到方形截面喷水床:多级热力装置的放大和设计概述
Pub Date : 2024-07-09 DOI: 10.1002/cjce.25381
Giorgio Rovero, Massimo Curti, Cristina Moliner, Elisabetta Arato
This work summarizes the results of several research projects to demonstrate the possibility of scaling‐up spouted beds by assembling a number of square‐based jet units. Cylindrical vessels with a bottom cone and parallelepiped ones with a frustum base do not differ to a large extent in terms of hydrodynamic features. The existing correlations can be used to predict these square‐based spouted beds. Spouted beds can be very reasonably described as well‐mixed reactors. By assembling several units, it is possible to approach a plug flow state for solids residence time distribution (RTD) in continuous processes. Spouting stability is fully reached when the modules do not interfere each other: this goal is obtained by positioning the downstream units at a certain lower level and having the solids move by overflow; placing internal vertical baffles between contiguous units is the solution. Two hydrodynamical models are proposed to describe single and multiple spouted beds; their predictions help in choosing the best geometrical configuration for the assemblage. A possible application of a multiple spouted bed reactor was envisaged for gasifying pelletized textile residues to generate syngas which can be directly used in situ as a co‐fuel. Two units were built: a single 0.2 m side square‐based spouted bed furnace and the consequent dual stage scale‐up apparatus suitable for an auto thermal process. In the bottom stage, four units work independently to run combustion/gasification of low‐quality solid residues, while the upper stage had a cascade of four modules to run pyrolysis/gasification of selected biomass and obtain valuable secondary products.
这项工作总结了几个研究项目的成果,证明了通过组装一些方形喷射装置来扩大喷射床规模的可能性。带底锥的圆柱形容器和带底锥的平行六面体容器在流体力学特征方面差别不大。现有的相关性可用来预测这些方形喷流床。喷流床可以非常合理地描述为混合良好的反应器。通过组合多个单元,可以在连续过程中接近固体停留时间分布(RTD)的塞流状态。当各单元之间互不干扰时,就能完全达到稳定的喷出状态:要达到这一目标,可将下游单元设置在一定的较低位置,并让固体通过溢流移动;在相邻单元之间设置内部垂直挡板是一种解决方案。我们提出了两种流体力学模型来描述单层和多层喷水床;它们的预测有助于为组合选择最佳的几何配置。设想了多喷嘴床反应器在气化造粒纺织残留物以产生合成气方面的可能应用,这种合成气可直接在原地用作辅助燃料。我们建造了两个装置:一个边长为 0.2 米的方形喷淋床炉和相应的适用于自动热工艺的双级放大装置。在底部阶段,四个单元独立运行,对低质量固体残留物进行燃烧/气化,而在上部阶段,四个模块级联运行,对选定的生物质进行热解/气化,并获得有价值的二次产品。
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引用次数: 0
Development of a MIMO fuzzy inference system—PI controller for a closed‐circuit grinding ball mill circuit 为闭路球磨机回路开发 MIMO 模糊推理系统-PI 控制器
Pub Date : 2024-07-09 DOI: 10.1002/cjce.25390
Bruno Xavier Ferreira, Brunno Ferreira dos Santos
This article aims to study the implementation of classical proportional‐integrative (PI) controllers and their coupling with the fuzzy inference systems (FISs) in the act of closed‐circuit grinding (CCG) ball mill system. The system was formed for a multiple‐input multiple‐output (MIMO) system, with two inputs, the feed rate (WF) and speed classifier rotor (VR), and two outputs, a sieve fraction 45 μm (P45) and the amount of material by a weight inside the drum (hold up [HU]). The model was simulated based on experimental processes and control strategies. The fuzzy‐PI controllers were developed on the software, and the data from this process were used to build the database and the necessary knowledge to construct the FIS controllers (with fuzzy rules base 3 × 3 and 5 × 5). Their implementation decreases the error criteria integral of time multiplied by the absolute error (ITAE) and integral of the absolute magnitude of the error (IAE) by 35% and 65%, respectively. Although, applying fuzzy‐PI systems with a smaller rule‐based outcome gives the benefits of implementing the fuzzy logic (FL) but with a smaller oscillatory performance and a minor negative effect on HU control.
本文旨在研究经典比例积分(PI)控制器及其与模糊推理系统(FIS)在闭路研磨(CCG)球磨机系统中的耦合应用。该系统是一个多输入多输出(MIMO)系统,有两个输入,即给料率(WF)和转速分级转子(VR),以及两个输出,即筛分率 45 μm (P45) 和滚筒内的物料重量(容积 [HU])。该模型是根据实验过程和控制策略进行模拟的。在软件上开发了模糊-PI 控制器,并利用这一过程的数据建立了数据库和必要的知识来构建 FIS 控制器(模糊规则基数为 3 × 3 和 5 × 5)。它们的实施使误差标准时间乘以绝对误差的积分(ITAE)和误差绝对值的积分(IAE)分别降低了 35% 和 65%。虽然应用基于较小规则结果的模糊 PI 系统具有实施模糊逻辑(FL)的优点,但振荡性能较小,对 HU 控制的负面影响也较小。
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引用次数: 0
Canonical variate residual analysis for industrial processes fault detection 用于工业流程故障检测的典型变量残差分析
Pub Date : 2024-07-09 DOI: 10.1002/cjce.25399
Yuting Li, Fei Li, Xiaoqiang Liu
With the rapid development of intelligent integration in industrial processes, a challenge emerges. Early failures cannot be detected in a timely manner, potentially leading to significant financial losses. While traditional canonical variate analysis (CVA) methods are effective for dynamic process monitoring, they may lack the flexibility required for early fault detection. To address this challenge, a fault detection method based on canonical variate residual analysis (CVRA) is proposed. CVRA introduces a distinctive residual statistic that preserves critical information about the data. It places heightened focus on the primary components of the data, capturing core features of system changes and enhancing sensitivity to early anomalies. Additionally, by incorporating the geometric properties of the Manhattan distance, it mitigates statistical data errors, thereby improving detection accuracy. Simulation results validate the method's effectiveness in the Tennessee Eastman (TE) process. Furthermore, the successful application of the three‐phase flow facility provides a benchmark for evaluation using real process data.
随着智能集成在工业流程中的快速发展,一个挑战出现了。无法及时发现早期故障,可能会导致重大经济损失。虽然传统的典型变量分析 (CVA) 方法对动态过程监控很有效,但可能缺乏早期故障检测所需的灵活性。为了应对这一挑战,我们提出了一种基于典型变异残差分析(CVRA)的故障检测方法。CVRA 引入了一种独特的残差统计,可保留数据的关键信息。它更加关注数据的主要组成部分,捕捉系统变化的核心特征,提高对早期异常的敏感性。此外,通过结合曼哈顿距离的几何特性,它还能减少统计数据误差,从而提高检测精度。模拟结果验证了该方法在田纳西伊士曼(TE)工艺中的有效性。此外,三相流设备的成功应用为使用真实工艺数据进行评估提供了基准。
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引用次数: 0
Data‐driven nonlinear state observation for controlled systems: A kernel method and its analysis 受控系统的数据驱动非线性状态观测:核方法及其分析
Pub Date : 2024-07-09 DOI: 10.1002/cjce.25403
Moritz Woelk, Wentao Tang
This work proposes a data‐driven state observation algorithm for nonlinear dynamical systems, when the true state trajectory is not measurable and hence the states information needs to be reconstructed from input and output measurements. Such a reduction is formed by kernel canonical correlation analysis (KCCA), which (i) implicitly maps the available input–output data into a higher‐dimensional feature space, namely the reproducing kernel Hilbert space (RKHS); (ii) finds a projection of the past input–output data and a projection of the future input–output data with maximal correlation; and (iii) identifies the projected inputs and outputs, namely the canonical variates, as the observed states. We adopt a least squares support vector machine (LS‐SVM) formulation for KCCA, which imposes regularization on the vectors that specify the projections and is amenable to convex optimization. We prove theoretically that, based on the statistical consistency of KCCA, the observed states determined by the proposed state observer has a guaranteed correlativity with the actual states (when properly transformed). Furthermore, such observed states, when supplemented with the information of succeeding inputs, can be used to predict the succeeding outputs with guaranteed upper bound on the prediction error. Case studies are performed on two numerical examples and an exothermic continuously stirred tank reactor (CSTR).
当真实状态轨迹不可测量,因此需要从输入和输出测量结果中重建状态信息时,本研究提出了一种非线性动力学系统的数据驱动状态观测算法。这种还原是由核典型相关分析(KCCA)形成的,它(i)将可用的输入输出数据隐式映射到高维特征空间,即再现核希尔伯特空间(RKHS);(ii)找到过去输入输出数据的投影和未来输入输出数据的投影的最大相关性;以及(iii)确定投影的输入和输出,即典型变量,作为观测到的状态。我们对 KCCA 采用了最小二乘支持向量机 (LS-SVM) 方法,该方法对指定投影的向量进行了正则化处理,并可进行凸优化。我们从理论上证明,基于 KCCA 的统计一致性,由提议的状态观测器确定的观测状态与实际状态(经适当转换后)具有保证的相关性。此外,这种观察到的状态在得到后续输入信息的补充后,可以用来预测后续输出,并保证预测误差的上限。案例研究针对两个数值示例和一个放热式连续搅拌罐反应器(CSTR)。
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引用次数: 0
Simulation of flow and heat transfer in high‐temperature and high‐pressure reservoir based on multi‐physical field coupling model at pore scale 基于孔隙尺度多物理场耦合模型的高温高压储层流动与传热模拟
Pub Date : 2024-07-03 DOI: 10.1002/cjce.25389
Hongwei Chen, Zheng Sun, Yang Li, Haoyu Su
The use of irregular pore‐scale models to study heavy oil reservoirs with high‐temperature, high‐pressure, and high‐stress characteristics is effective. Previous studies have typically focused on regular models and conventional environmental reservoirs, with limited exploration of irregular models and reservoirs in extreme environments. In investigating the process of water displacing heavy oil within reservoirs under high‐temperature, high‐pressure, and high‐stress conditions at the pore scale, the utilization of the four‐parameter method creates a micro‐scale irregular porous media model. The model systematically considers the variation of physical properties of rocks and heavy oil with temperature. The results indicate that an appropriate increase in water injection rate or a decrease in reservoir contact angle will increase the recovery rate, temperature, and stress of the reservoir. At a displacement time of 0.3 s, with the water injection rate increasing from 0.004 to 0.01 m ∙ s−1, the reservoir's recovery degree experiences an increase of 0.091. Simultaneously, the average temperature and average stress of the reservoir increase by 29.66 K and 1.9464 × 109 N · m−2, respectively. At a displacement time of 0.3 s and with the contact angle decreasing from 2π/3 to π/3, the reservoir's recovery degree increases by 0.44537, and the average temperature and average stress of the reservoir increase by 2.87 K and 1.86 × 108 N · m−2, respectively.
利用不规则孔隙尺度模型研究具有高温、高压和高应力特征的重油储层是有效的。以往的研究通常侧重于规则模型和常规环境油藏,对极端环境下的不规则模型和油藏的探索有限。在研究孔隙尺度高温、高压、高应力条件下油藏内水置换重油的过程时,利用四参数法创建了一个微尺度不规则多孔介质模型。该模型系统地考虑了岩石和重油的物理性质随温度的变化。结果表明,适当提高注水率或减小储层接触角将提高采收率、温度和储层应力。在位移时间为 0.3 s 时,注水速度从 0.004 m ∙ s-1 增加到 0.01 m ∙ s-1,油藏的采收率增加了 0.091。同时,储层的平均温度和平均应力分别增加了 29.66 K 和 1.9464 × 109 N - m-2。当位移时间为 0.3 s,接触角从 2π/3 减小到 π/3 时,储层的恢复度增加了 0.44537,储层的平均温度和平均应力分别增加了 2.87 K 和 1.86 × 108 N - m-2。
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引用次数: 0
Preliminary strategy and product analysis of microwave pyrolysis of waste printed circuit board 微波热解废印刷电路板的初步策略和产品分析
Pub Date : 2024-07-03 DOI: 10.1002/cjce.25387
Chengfei Liu, Chunyu Li, Bo Shu, Hongying Xia, Dafang Liu
In this study, microwave pyrolysis of waste printed circuit boards (WPCBs) was carried out in an inert atmosphere, and the effects of pyrolysis temperature and nitrogen flow rate on the yield and composition of pyrolysis products were investigated. With the increase of pyrolysis temperature, the yield of liquid product increases gradually, and the yield of solid product decreases gradually. At 600°C, the yield of each phase tends to be stable. When the temperature continues to rise, the content of H2 and CO decreases, and the content of C6 ~ C9 in the liquid product decreases. Microwave heating promotes the pyrolysis of brominated epoxy resin, which helps to improve the recovery rate of valuable substances and reduce the environmental impact of waste treatment. This study demonstrates that the microwave pyrolysis of WPCBs in nitrogen atmosphere has great potential in the green recovery process.
本研究在惰性气氛中对废印刷电路板(WPCB)进行了微波热解,考察了热解温度和氮气流速对热解产物产率和组成的影响。随着热解温度的升高,液态产物的产率逐渐增加,固态产物的产率逐渐减少。在 600°C 时,各相的产率趋于稳定。当温度继续升高时,H2 和 CO 的含量减少,液态产物中 C6 ~ C9 的含量也减少。微波加热促进了溴化环氧树脂的热解,有助于提高有价物质的回收率,减少废物处理对环境的影响。该研究表明,氮气环境下微波热解木塑复合板在绿色回收工艺中具有巨大潜力。
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引用次数: 0
All‐nonlinear static‐dynamic neural networks versus Bayesian machine learning for data‐driven modelling of chemical processes 全非线性静态动态神经网络与贝叶斯机器学习在数据驱动的化学过程建模方面的比较
Pub Date : 2024-06-25 DOI: 10.1002/cjce.25379
Angan Mukherjee, Samuel Adeyemo, Debangsu Bhattacharyya
In recent decades, the utilization of machine learning (ML) and artificial intelligence (AI) approaches have been explored for process modelling applications. However, different types of ML models may have contrasting advantages and disadvantages, which become critical during the optimal selection of a specific data‐driven model for a particular application as well as estimation of parameters during model training. This paper compares and contrasts two different types of data‐driven modelling approaches, namely the series/parallel all‐nonlinear static‐dynamic neural network models and models from a Bayesian ML approach. Both types of AI modelling approaches considered in this work have shown to significantly outperform several state‐of‐the‐art steady‐state and dynamic data‐driven modelling techniques for various performance measures, specifically, model sparsity, predictive capabilities, and computational expense. The performances of the proposed model structures and algorithms have been evaluated for two nonlinear dynamic chemical engineering systems—a plug‐flow reactor for vapour phase cracking of acetone for production of acetic anhydride and a pilot‐plant for post‐combustion CO2 capture using monoethanolamine as the solvent. For the validation data from the CO2 capture pilot plant, root mean squared error (RMSE) for flue gas outlet temperature, flowrate and CO2 concentration is 0.05%, 1.07%, and 5.0%, respectively, for the all‐nonlinear static‐dynamic neural networks and 0.1%, 1.75%, and 14.14%, respectively, for the Bayesian ML models. For the plug flow reactor data, the Bayesian ML models yield superior RMSE compared to the all‐nonlinear static‐dynamic neural networks when the measurement data are corrupted with Gaussian, auto‐correlated, or cross‐correlated noise.
近几十年来,人们一直在探索利用机器学习(ML)和人工智能(AI)方法进行流程建模应用。然而,不同类型的 ML 模型可能具有截然不同的优缺点,这在为特定应用优化选择特定数据驱动模型以及在模型训练期间估算参数时变得至关重要。本文比较和对比了两种不同类型的数据驱动建模方法,即串联/并联全非线性静态-动态神经网络模型和贝叶斯 ML 方法模型。本研究中考虑的这两类人工智能建模方法在各种性能指标上,特别是在模型稀疏性、预测能力和计算费用方面,都明显优于几种最先进的稳态和动态数据驱动建模技术。针对两个非线性动态化学工程系统,对所提出的模型结构和算法的性能进行了评估,一个是用于丙酮气相裂解生产醋酸酐的塞流反应器,另一个是以单乙醇胺为溶剂进行燃烧后二氧化碳捕集的中试装置。对于二氧化碳捕集试验工厂的验证数据,全非线性静态-动态神经网络的烟气出口温度、流速和二氧化碳浓度的均方根误差(RMSE)分别为 0.05%、1.07% 和 5.0%,而贝叶斯 ML 模型的均方根误差(RMSE)分别为 0.1%、1.75% 和 14.14%。对于塞流反应器数据,当测量数据受到高斯、自相关或交叉相关噪声干扰时,贝叶斯 ML 模型的均方根误差优于全非线性静态-动态神经网络。
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引用次数: 0
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The Canadian Journal of Chemical Engineering
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