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Advanced liquid state processing techniques for ex-situ discontinuous particle reinforced nanocomposites: A review 非原位非连续颗粒增强纳米复合材料的先进液相处理技术综述
Pub Date : 2018-05-01 DOI: 10.1016/j.stmat.2018.05.005
C. Kannan, R. Ramanujam

Recent times, metal matrix composites (MMC) are considered as candidate materials for numerous applications such as aerospace, automotive and military industries due to improved properties over the conventional metals and alloys. Out of the different categories of metal matrix composites, discontinuous particulate reinforced composites are preferred for industrial applications due to low manufacturing cost. High fracture toughness, improved ductility and machinability characteristics support the selection of metal matrix nanocomposites (MMnC) over conventional composites for different applications. The majority of nanocomposites are produced through liquid state processing due to faster processing time and economy. However, the conventional liquid processing method leads to poor wetting of reinforced nanoparticles by molten metal that degrades the quality of the fabricated nanocomposite. This paper reviews some of the advanced liquid state processing techniques adopted for the improved wettable characteristics of nanoparticles and their uniform distribution in the metal matrix.

近年来,金属基复合材料(MMC)被认为是航空航天、汽车和军事工业等众多应用的候选材料,因为它比传统的金属和合金具有更好的性能。在不同种类的金属基复合材料中,由于制造成本低,不连续颗粒增强复合材料是工业应用的首选材料。高断裂韧性,改进的延展性和可加工性特性支持金属基纳米复合材料(MMnC)比传统复合材料在不同应用中的选择。由于加工速度快、经济,大多数纳米复合材料是通过液态加工生产的。然而,传统的液体处理方法导致增强纳米颗粒被熔融金属润湿性差,从而降低了制备的纳米复合材料的质量。本文综述了为改善纳米颗粒的可湿性及其在金属基体中的均匀分布而采用的一些先进的液相处理技术。
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引用次数: 7
Tensile behavior of aluminum alloy (AA7050) metal matrix composite reinforced with graphene fabricated by stir and squeeze cast processes 搅拌和挤压铸造法制备石墨烯增强铝合金(AA7050)金属基复合材料的拉伸性能
Pub Date : 2018-05-01 DOI: 10.1016/j.stmat.2018.02.005
S. Venkatesan, M. Anthony Xavior

Metal matrix composites based on aluminum alloy AA7050 reinforced with graphene nanoparticles are fabricated using stir casting and squeeze casting techniques. Mechanical characteristics studies were performed on both the stir cast and squeeze cast composite specimen. Taguchi's L27 orthogonal array was used for the design of experiments. Certain parameters like melting temperature (775, 800 and 825 °C), stirring speed (300, 400 and 500 rpm) and graphene content (0.3, 0.5 and 0.7 wt%) with three levels were considered for the experiments. Based on the experimental results, analysis of variance (ANOVA) was conducted to determine the level of influence of the parameters on the tensile strength of the specimens. The microstructural result shows that graphene particles are uniformly distributed in the aluminum matrix only in the composites with 0.3 wt % graphene irrespective of the process followed for the fabrication of composite samples. It is being found that the tensile properties of both stir cast and squeeze cast samples have been enhanced for 0.3 wt% of graphene in the AA7050 composites. Increasing the graphene content beyond 0.3 wt% results in cluster formation.

采用搅拌铸造和挤压铸造技术制备了以纳米石墨烯增强AA7050铝合金为基体的金属基复合材料。对搅拌铸造和挤压铸造复合材料试样进行了力学特性研究。采用田口L27正交阵列进行试验设计。实验考虑了熔化温度(775、800和825℃)、搅拌速度(300、400和500 rpm)和石墨烯含量(0.3、0.5和0.7 wt%)三个水平的参数。根据试验结果进行方差分析(ANOVA),确定各参数对试件抗拉强度的影响程度。结果表明,无论制备工艺如何,石墨烯含量为0.3 wt %的复合材料中,石墨烯颗粒均均匀分布在铝基体中。研究发现,在AA7050复合材料中添加0.3 wt%的石墨烯,搅拌铸造和挤压铸造样品的拉伸性能都得到了提高。当石墨烯含量超过0.3 wt%时,会形成团簇。
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引用次数: 58
Physical and mechanical characterization of surface treated bamboo fibers 表面处理竹纤维的物理力学特性
Pub Date : 2018-05-01 DOI: 10.1016/j.stmat.2018.03.002
R.F. Buson , L.F.L. Melo , M.N. Oliveira , G.A.V.P. Rangel , E.P. Deus

The bamboo fiber has been studied as composite reinforcement for offering lightness and more resistance to the material. Alkalization and acetylation are superficial chemical treatments based on alkaline solution and on a solution based in acid and acetic anhydride, respectively, which modify the fibers composition, introducing functional groups acetyl, turning it hydrophobic. In this project, it was aimed the application of the alkalinization and acetylation treatments, attempting to improve the fibers adhesion to the polymers when in a composite. The fibers were evaluated by moisture content, water absorption tests by immersion, density, infrared spectroscopy, thermogravimetric analysis, X-ray diffraction, tensile tests, and morphological analysis. When acetylated, the bamboo fiber presented lower water absorption (62.98%), gained thermal stability of approximately 50 °C, presented lower crystallinity (62.47%) and, according to SEM images, the fibers has shown an increase of surface roughness, facts that contribute to the best fiber/matrix adhesion in composites. The acetylation decreased the mechanical strength of the fiber, supporting 19,820 MPa, against 27,670 MPa from the natural and 31,730 MPa from the alkaline.

以竹纤维作为复合材料的增强材料,具有较轻的重量和较强的材料抗力。碱化和乙酰化分别是基于碱性溶液和基于酸和乙酸酐的溶液的表面化学处理,它们改变纤维的组成,引入乙酰官能团,使其疏水。在这个项目中,它的目的是应用碱化和乙酰化处理,试图提高纤维在复合材料中与聚合物的附着力。通过水分含量、浸水吸水性测试、密度、红外光谱、热重分析、x射线衍射、拉伸测试和形态分析来评估纤维。经乙酰化处理后,竹纤维的吸水性较低(62.98%),热稳定性约为50℃,结晶度较低(62.47%),SEM图像显示,纤维表面粗糙度增加,这些都是复合材料中纤维/基体粘附性最好的原因。乙酰化降低了纤维的机械强度,为19,820 MPa,而天然纤维为27,670 MPa,碱性纤维为31,730 MPa。
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引用次数: 29
A review on the mechanical properties of areca fiber reinforced composites 槟榔纤维增强复合材料力学性能研究进展
Pub Date : 2018-05-01 DOI: 10.1016/j.stmat.2018.05.004
R.B. Ashok , C.V. Srinivasa , B. Basavaraju

Naturally available filaments have recently become attractive to researchers, engineers, and scientists because of suitability as an alternative reinforcement for fiber reinforced polymer composites. Low cost, fairly good mechanical properties, non-abrasive and bio-degradability attributes, abused as a swap for the regular fiber. The tractable properties of normal fiber reinforced composites are mainly influenced by the interfacial adhesion between the matrix and the fibers. In this article survey on biosoftening, adhesion, the effect of fiber length, the effect of chemical treatments of long areca fibers, Influence of mercerization on the tensile strength of long & short areca fibers, areca husk have been discussed.

近年来,天然可得长丝因其作为纤维增强聚合物复合材料的替代增强材料而受到研究人员、工程师和科学家的青睐。成本低,具有良好的机械性能,无磨蚀性和生物降解性,可作为普通纤维的替代品。普通纤维增强复合材料的拉伸性能主要受基体与纤维之间界面粘附的影响。本文综述了槟榔长纤维的生物软化、粘附、纤维长度的影响、化学处理的影响、丝光处理对槟榔长纤维抗拉强度的影响。对槟榔的短纤维、槟榔皮进行了讨论。
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引用次数: 32
Synthesis of highly crystalline phase pure calcium metastannate by molten salt method 熔盐法合成高结晶相纯亚metastate钙
Pub Date : 2018-05-01 DOI: 10.1016/j.stmat.2018.04.002
I.A. Disher Al-Hydary, S.J. Edress Al-Mohana, M.M. Hussein Al-Marzooqee

Calcium metastannate CaSnO3 with orthorhombic crystal system has been synthesized at low temperature by molten salt method using KCl-LiCl as a reaction medium and equimolar of SnO2 and CaCO3 as precursors. The process parameters including the reaction temperature, salt type, and salt to precursor weight ratio were investigated. Rietveld refinements on X-ray powder diffraction patterns were performed using X'Pert HighScore Plus software to calculate phase percent of each phase present in the obtained powder. The results of these calculations were followed in order to choose the salt system that requires the least reaction temperature to produce the highest CaSnO3 percent. The as-prepared compound was characterized by various techniques such as X-Ray diffraction (XRD), energy dispersive X-Ray spectrometry (EDX), Fourier transform infrared spectrometry (FTIR), and field emission scanning electron microscope (FE-SEM). The experimental results showed that highly crystalline phase pure CaSnO3 laminar plates could be prepared at 1000 °C for short period of time without any other detectable secondary phases.

以KCl-LiCl为反应介质,等量的SnO2和CaCO3为前驱体,采用熔盐法在低温下合成了具有正交晶系的钙转移酸CaSnO3。考察了反应温度、盐的种类、盐与前驱物的质量比等工艺参数。使用X'Pert HighScore Plus软件对X射线粉末衍射图进行Rietveld细化,以计算所获得的粉末中存在的每个相的相百分比。根据这些计算结果,选择反应温度最低的盐体系,以产生最高的casno3%。利用x射线衍射(XRD)、能量色散x射线光谱(EDX)、傅里叶变换红外光谱(FTIR)和场发射扫描电镜(FE-SEM)等技术对所制备的化合物进行了表征。实验结果表明,在1000℃下,短时间内可以制备出高结晶相的纯CaSnO3层流板,且无其他可检测到的二次相。
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引用次数: 1
Effect of cooling medium on microstructure evolution and tensile properties of creep-strength-enhanced ferritic steel 冷却介质对蠕变强度增强铁素体钢组织演变及拉伸性能的影响
Pub Date : 2018-05-01 DOI: 10.1016/j.stmat.2018.01.005
C. Pandey , N. Saini , J.G. Thakre , M.M. Mahapatra , P. Kumar

In creep-strength-enhanced ferritic steels, hydrogen-induced cold cracking of weldments is a serious issue. In the present research work, the effect of cooling medium on tensile properties and microstructure evolution of P91 steel weldments has been studied. For water-cooling condition, the diffusible hydrogen metal in deposited metal was measured by the mercury method. The microstructure of weldments in different cooling condition was characterized by using the field-emission scanning electron microscope (FE-SEM) and optical microscope. The fractured tensile test samples were characterized using the FE-SEM. The maximum tensile strength was measured to be 624 MPa for air-cooling medium (very low level of diffusible hydrogen).

在蠕变强度增强铁素体钢中,焊件的氢致冷裂是一个严重的问题。本文研究了冷却介质对P91钢焊接件拉伸性能和组织演变的影响。在水冷条件下,用汞法测定了沉积金属中的扩散氢。采用场发射扫描电镜(FE-SEM)和光学显微镜对不同冷却条件下焊接件的显微组织进行了表征。用FE-SEM对断裂拉伸试样进行了表征。在空冷介质(极低扩散氢含量)下,测得的最大抗拉强度为624 MPa。
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引用次数: 2
Development of SLM cellular structures for injection molds manufacturing 用于注射模具制造的SLM细胞结构的发展
Pub Date : 2018-01-01 DOI: 10.1016/j.stmat.2018.03.001
C. Malca , C. Santos , M. Sena , A. Mateus

Using selective laser melting (SLM) is possible to manufacture molds with cellular internal structures with different porosity degree. Furthermore, internal geometry design can be improved as a function of the desired structural and thermal stress solicitations. In this work two types of cellular internal structures – hexagonal and cub-octahedral – were developed and manufactured using the SLM process. These topologies were generated with the purpose of creating a high degree of internal porosity and getting satisfactory results in terms of thermal and mechanical behavior when compared with similar dimensional bulk structures. The mechanical and thermal behaviors of each cellular topology were evaluated numerically and experimentally through compression and thermal tests. From numeric and experimental results, it can be concluded that hexagonal cellular internal topology provides a higher mechanical strength when compared to the cub-octahedral cellular structure while the thermal analysis shows that cub-octahedral topology is more efficient for heat dissipation. Both cellular topologies have demonstrated, however, to be appropriate for use in injection mold structures. In addition, the use of these cellular topologies provides light weight structuring with an approximate 58% weight reduction, which represents a considerable saving of material total cost to manufacturing of an injection mold.

采用选择性激光熔化(SLM)技术可以制造具有不同孔隙度的胞状内部结构的模具。此外,内部几何设计可以作为期望的结构和热应力请求的函数来改进。本研究利用SLM工艺制备了两种类型的细胞内部结构——六边形和立方八面体。产生这些拓扑结构的目的是创造高度的内部孔隙度,并与类似尺寸的体结构相比,在热性能和力学性能方面获得令人满意的结果。通过压缩和热测试,对每个细胞拓扑的力学和热行为进行了数值和实验评估。数值和实验结果表明,与立方体八面体胞体结构相比,六角形胞体内部拓扑结构具有更高的机械强度;热分析表明,立方体八面体内部拓扑结构具有更高的散热效率。然而,这两种细胞拓扑结构都被证明适用于注射模具结构。此外,这些细胞拓扑结构的使用提供了重量轻的结构,重量减轻了大约58%,这意味着在制造注塑模具时节省了相当大的材料总成本。
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引用次数: 12
Modelling and effective properties prediction of metal foams 金属泡沫的建模与有效性能预测
Pub Date : 2018-01-01 DOI: 10.1016/j.stmat.2018.01.004
José Aquino, Isabel Duarte, João Dias-de-Oliveira

This work focuses on finding methodologies to describe the effective elastic properties of metal foams. For this purpose, numerical methods and analytical models, were used. Kelvin cells and Weaire–Phelan structures were modelled to represent both open and closed-cell representative unit-cells. These unit-cells were then subjected to different homogenization methods: (i) Far field methods with single freedom constraints, where it was used two different approaches based on the load case. (ii) Asymptotic Expansion Homogenization (AEH) with periodic boundary conditions. The analytical, numerical and experimental results were then compared. The results indicate that the far field methods gave more precise predictions. However, AEH provides more information on the behaviour of the unit-cells. Using this detailed information, it was possible to perform an anisotropy analysis. Furthermore, contrary to the closed-cells, the open-cell numerical methods and analytical models are within the experimental results range.

这项工作的重点是寻找方法来描述金属泡沫的有效弹性特性。为此,采用了数值方法和解析模型。开尔文细胞和Weaire-Phelan结构被建模来代表开放细胞和封闭细胞的代表单位-细胞。然后,这些单元格采用不同的均质方法:(i)具有单一自由约束的远场方法,其中根据负载情况使用两种不同的方法。(ii)具有周期边界条件的渐近展开均匀化(AEH)。并对分析、数值和实验结果进行了比较。结果表明,远场方法给出了更精确的预测。然而,AEH提供了更多关于单元胞行为的信息。利用这些详细信息,可以进行各向异性分析。此外,与闭孔不同,开孔数值方法和解析模型在实验结果范围内。
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引用次数: 6
A multiscale homogenization procedure using the fabric tensor concept 使用织物张量概念的多尺度均匀化过程
Pub Date : 2018-01-01 DOI: 10.1016/j.stmat.2018.01.002
M. Marques , J. Belinha , A.F. Oliveira , M.C. Manzanares Céspedes , R.N. Jorge

Bone is a heterogeneous material in which structural levels can be identified, from the microscale to macroscale. Multiscale models enable to model the material using homogenization techniques. In this work, an innovative homogenization technique for trabecular bone tissue is proposed. The technique combines the fabric tensor concept and a bone phenomenological material law, linking the apparent density with the trabecular bone mechanical properties. The proposed methodology efficiently homogenizes the trabecular bone highly heterogeneous medium, allowing to define its homogenized microscale mechanical properties and to reduce the analysis computational cost (when compared with classical homogenization techniques). In order to verify the efficiency of the technique several examples were solved using a confined square patch of trabecular bone under compression. In the end, the results obtained with a classic homogenization technique and the proposed methodology were compared.

骨是一种异质性材料,其结构水平可以被识别,从微观尺度到宏观尺度。多尺度模型能够使用均质化技术对材料进行建模。在这项工作中,提出了一种创新的骨小梁组织均质化技术。该技术结合了织物张量概念和骨现象学材料定律,将表观密度与骨小梁力学性能联系起来。所提出的方法有效地均匀化了小梁骨高度不均匀的介质,允许定义其均匀化的微尺度力学性能,并减少了分析计算成本(与经典均匀化技术相比)。为了验证该方法的有效性,用有限方形的小梁受压块进行了算例求解。最后,比较了传统均质法和新方法的结果。
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引用次数: 2
Special Issue on Cellular Materials 细胞材料特刊
Pub Date : 2018-01-01 DOI: 10.1016/j.stmat.2018.05.001
I. Duarte , N. Peixinho , A. Andrade-Campos , R. Valente

This Special Issue contains a small collection of the papers presented during the second edition of the joint conference on Cellular Materials, together with the International Conference on Dynamic Behaviour of Cellular Materials, and held at the Department of Mechanical Engineering, University of Aveiro, Portugal (September 25 to 27, 2017). Within three days, experts from different countries (Brazil, Colombia, Croatia, France, Germany, Italy, Mexico, Poland, Portugal, Russia, Slovenia and Turkey) presented about 50 lectures (both in oral and poster sessions), including five plenary lectures given by renowned international experts.

本特刊包含在细胞材料联合会议第二版期间提交的论文的一小部分,以及细胞材料动态行为国际会议,并在葡萄牙阿威罗大学机械工程系举行(2017年9月25日至27日)。三天内,来自不同国家(巴西、哥伦比亚、克罗地亚、法国、德国、意大利、墨西哥、波兰、葡萄牙、俄罗斯、斯洛文尼亚和土耳其)的专家进行了约50场讲座(口头和海报形式),其中包括五场由国际知名专家进行的全体讲座。
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引用次数: 17
期刊
Science and Technology of Materials
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