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Day 3 Thu, October 31, 2019最新文献

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Remediation of Hydrate Plug in Gas Export Line – A West Africa Deep Water Case 天然气输气管线水合物堵塞的修复——西非深水案例
Pub Date : 2019-10-28 DOI: 10.4043/29946-ms
F. Papot, Celma Alexandre, M. Abdulssalam, Ambrosio Chita, A. Pina, Antonio Chipoque, P. Glénat
This paper describes a recent hydrate plug issue experienced in a 12inch gas export line of one of TOTAL E&P operated FPSOs in the deep water of West Africa. In summer 2018, due to long-term maintenance work on the dehydration unit of the FPSO's gas compression, the off- spec produced gas was injected into a remote subsea gas well injector to avoid gas flaring, in line with TOTAL's flaring policy. Methanol was continuously injected for hydrate inhibition. Unfortunately, at the end of the operation, a hydrate plug occurred in the 12-inch gas export line. Through a multi–disciplinary crisis management team, all necessary efforts and procedures were implemented to remove the plug from the line in less than 1 week. The main steps included topsides depressurisation, a subsea intervention, additional hydrate inhibitor injection (Methanol and especially MEG) and liquid flushing operations.
本文描述了最近在西非深水区,道达尔勘探与开发公司的一艘fpso的12英寸天然气出口管线中遇到的水合物堵塞问题。2018年夏季,由于FPSO气体压缩脱水装置的长期维护工作,不合规格的产出气体被注入远程海底气井注入器,以避免天然气燃烧,符合道达尔的燃烧政策。连续注入甲醇进行水合物抑制。不幸的是,在作业结束时,在12英寸的天然气出口管道中发生了水合物堵塞。通过一个多学科的危机管理团队,采取了所有必要的努力和程序,在不到一周的时间内从管道上拆除了塞子。主要步骤包括上部减压、海底干预、额外的水合物抑制剂注入(甲醇,尤其是MEG)和液体冲洗作业。
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引用次数: 0
Structural Analysis of Thermal Behavior On Cooling Trapped Annular Pressure In Water and Gas Injection Wells 注水井和注气井冷却圈闭环空压力热行为的结构分析
Pub Date : 2019-10-28 DOI: 10.4043/29832-ms
N. M. Júnior, Cristiano Eduardo Agostini, Cleidilson Moura dos Santos, Roger Savoldi Roman, E. Schnitzler, Mateus Dias Magalhães, M. Ferreira, C. O. Souza
This paper presents the findings of a comprehensive structural analysis in which the influence of thermal transient pressure behavior on the trapped annuli in an injection well in a Brazilian pre-salt field was assessed, mainly motivated by physical evidence of a well failure. The study focus on a transient heat flow in radial direction during a well failure investigation, and its impact in tubular design safety factor under a given casing design methodology. During the investigation of this well integrity failure, a thermal analysis was performed considering the well construction history, but standard simulations using a world-class commercial software was not enough to explain the failure. Thus, a modified thermal analysis for casing and tubing was made in order to evaluate the design safety factor during each operation. This modified thermal analysis consists in splitting each operation in short time steps, in order to capture the short transient behavior. It was found that, during short transient time, the collapse stresses reached higher values than predicted in the previous standard steady-state modeling. Such result is basically related to the transient effect caused by radial heat flow. Based on theoretical studies and comparing them to downhole P&T sensors in confined annuli, a correlation was stablished and showed the importance of this type of analysis. In certain scenarios, where the confined annuli are subjected to progressive and non-proportional cooling down effect between the casing layers, a sudden pressure drop may occur in the internal side of the casing, without reaching the same pressure drop on the external side, which can lead to a dramatic external differential pressure for a given string. In wells with multiple confined annuli, such as in ultra-deepwater projects, this type of analysis represents a greater challenge. The results obtained so far have shown that the permanent and transient radial heat flow cannot be neglected in some scenarios and, therefore, open a new frontier for well design, especially when the tubing and multiple casing trapped annuli are subjected to rapid transient cool down.
本文介绍了一项综合结构分析的结果,该分析评估了巴西盐下油田一口注入井的热瞬态压力行为对被困环空的影响,主要是由井失效的物理证据引起的。研究重点是井筒失效过程中径向的瞬态热流,以及在给定套管设计方法下径向热流对套管设计安全系数的影响。在调查该井完整性故障时,考虑到井的施工历史,进行了热分析,但使用世界级商业软件的标准模拟不足以解释故障。因此,为了评估每次作业期间的设计安全系数,对套管和油管进行了改进的热分析。这种改进的热分析包括将每个操作分成短时间步,以便捕捉短瞬态行为。研究发现,在较短的瞬态时间内,坍塌应力达到了高于先前标准稳态模型预测的值。这种结果基本上与径向热流引起的瞬态效应有关。在理论研究的基础上,将其与密闭环空中的井下P&T传感器进行了比较,建立了相关性,并表明了这种分析的重要性。在某些情况下,当封闭环空在套管层之间受到渐进式和非比例冷却效应时,套管内部可能会出现突然的压降,而外部的压降却没有达到相同的压降,这可能导致给定管柱的外部压差很大。在具有多个封闭环空的井中,例如在超深水项目中,这种类型的分析代表着更大的挑战。目前获得的结果表明,在某些情况下,永久和瞬态径向热流是不可忽视的,因此,为井设计开辟了新的领域,特别是当油管和多个套管被困环空遭受快速瞬态冷却时。
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引用次数: 0
Wettability Alteration in Carbonate Rocks by the Low Salinity Water using a High-Speed Centrifuge 用高速离心机研究低盐度水对碳酸盐岩润湿性的影响
Pub Date : 2019-10-28 DOI: 10.4043/29868-ms
Sarah Bernardes de Almeida, A. Winter, L. Pires, O. V. Trevisan
Carbonate reservoirs are characterized by neutral or oil-wet surfaces and the injection of water as a secondary recovery method may result in low oil recovery factors. The injection of low salinity brines has shown to be a method that can lead to significant additional oil recoveries, since they promote alteration of the surface wettability towards a more water-wet condition. Several studies indicated that some ions present in the injected brine (Ca2+, Mg2+ and SO42-) are able to act in the ionic exchanges that promote the wettability alteration. Also, the decrease of the concentration of Na+ and Cl- resulted in an additional oil recovery factor in some studies. The studies of oil recovery at laboratory scale are usually performed in Amott's cells or by coreflooding. In this paper, the study of oil recovery using a high-speed centrifuge (HSC) is proposed in an innovative way with the aim to validate it as an apparatus for the study of wettability alteration. For this, six Silurian dolomite outcrop cores were used. Primary drainage process was performed on the HSC to establish the initial water saturation condition. Formation water and oil from a Brazilian pre-salt field with 2% weight of naphthenic acid were used as the saturation fluids. The cores were aged at 110 °C for 20 days to alter the initial water-wet condition. Two sets of tests were performed in the HSC to study the effects of the reduction of Na+ and Cl- ions in seawater composition. Additional oil recovery was observed using brine depleted of Na+ and Cl- ions. Besides, it was observed the influence of the sample permeability on oil recovery. The high concentration of Na+ and Cl- ions hinder the access of the potential ions (Ca2+, Mg2+ and SO42-) to the rock surface and, as consequence, hamper the wettability alteration mechanism. Removing these ions, the potential ions can reach easier to the surface and alters its wettability towards a more water-wet condition, promoting the additional oil recovery. Thus, the results showed that HSC could be used as preliminary apparatus for the wettability alteration studies in carbonate samples.
碳酸盐岩储层的特征是中性或油湿表面,作为二次采油方法注水可能导致采收率低。注入低盐度盐水是一种可以显著提高采收率的方法,因为它们可以促进表面润湿性的变化,使其更接近水湿状态。一些研究表明,注入盐水中存在的一些离子(Ca2+、Mg2+和SO42-)能够参与促进润湿性改变的离子交换。此外,在一些研究中,Na+和Cl-浓度的降低导致了额外的采油系数。实验室规模的采油研究通常在Amott细胞中或通过岩心驱油进行。本文提出了一种创新的方法,利用高速离心机(HSC)进行采油研究,目的是验证高速离心机作为研究润湿性变化的设备的可行性。为此,使用了6个志留纪白云岩露头岩心。对HSC进行一次排水处理,建立初始含水饱和度条件。巴西某盐下油田的地层水和油加入2%的环烷酸作为饱和流体。岩心在110°C下老化20天,以改变初始水湿状态。在HSC中进行了两组试验,研究了海水成分中Na+和Cl-离子的还原效果。使用去除Na+和Cl离子的盐水,可以观察到额外的采收率。此外,还观察了样品渗透率对采收率的影响。高浓度的Na+和Cl-离子阻碍了电位离子(Ca2+、Mg2+和SO42-)进入岩石表面,从而阻碍了润湿性改变机制。除去这些离子后,潜在离子可以更容易地到达表面,并将其润湿性改变为更亲水的状态,从而提高石油采收率。结果表明,HSC可以作为碳酸盐样品润湿性变化研究的初步仪器。
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引用次数: 1
Artificial Intelligence-Based Screening of Enhanced Oil Recovery Materials for Reservoir-Specific Applications 针对特定油藏应用的基于人工智能的提高采收率材料筛选
Pub Date : 2019-10-28 DOI: 10.4043/29754-ms
Ronaldo Giro, Silas Pereira Lima Filho, Ferreira Rodrigo Neumann Barros, Michael S. Engel, M. Steiner
The global average Recovery Factor (RF) in oil fields is only about 20-40%. A possible reason for such a low RF might be that Enhanced Oil Recovery (EOR) techniques are not yet broadly applied. This could be for economic reasons, concerns regarding the effectiveness of EOR and potential damage to the reservoir, or the lack of reservoir-specific recommendations. In this contribution, we introduce a methodology that selects EOR materials for specific reservoir conditions by using Artificial Intelligence (AI) methods. We investigate the consistency of the screening results with the results obtained by state-of-the-art techniques that are used to identify EOR methods only, i.e., without EOR material specificity. Our method correlates physical and chemical representations of injection fluids, including EOR materials, with reservoir-specific information on lithology, porosity, permeability, as well as oil, water and salt conditions. We have used machine learning on the combined data set in order to provide recommendation for EOR cocktail for injection fluids. Reservoir specific data input on rock, oil, and water conditions available in well logs is transformed by the AI model into a reservoir-specific recommendation of EOR candidate materials for optimized EOR effectiveness. The screening criteria are ranked based on EOR effectiveness and the similarity of key reservoir parameters at pore scale. Methodologically, a Naïve Bayes Classifier with 10-fold cross-validation over the full training data set classified all instances with an accuracy of up to 90%. In order to compare with the EOR method screening criteria typically used in the industry, we have created a test data set containing instances based on averaged parameter values for representing each EOR method. In this case, our method is capable of classifying the test data set with nearly 100% accuracy. Our methodology allows to produce recommendations for EOR cocktails, including concentrations of their chemical components, for specific reservoir conditions that are readily available through well logs.
全球油田平均采收率(RF)仅为20-40%左右。RF如此之低的一个可能原因可能是提高采收率(EOR)技术尚未得到广泛应用。这可能是出于经济原因,考虑到提高采收率的有效性和对储层的潜在损害,或者缺乏针对储层的建议。在本文中,我们介绍了一种利用人工智能(AI)方法为特定油藏条件选择提高采收率材料的方法。我们研究了筛选结果与仅用于识别EOR方法的最先进技术所得结果的一致性,即没有EOR材料特异性。我们的方法将注入流体(包括EOR材料)的物理和化学表征与储层的岩性、孔隙度、渗透率以及油、水和盐条件等特定信息相关联。我们在组合数据集上使用了机器学习,以便为注入流体的EOR组合提供建议。人工智能模型将测井资料中有关岩石、油和水条件的特定油藏数据输入转换为针对特定油藏的EOR候选材料推荐,以优化EOR效果。筛选标准是根据提高采收率的有效性和孔隙尺度上关键油藏参数的相似性进行排序的。在方法上,Naïve贝叶斯分类器在整个训练数据集上进行了10倍交叉验证,对所有实例进行了分类,准确率高达90%。为了与业内常用的提高采收率方法筛选标准进行比较,我们创建了一个测试数据集,其中包含基于代表每种提高采收率方法的平均参数值的实例。在这种情况下,我们的方法能够以接近100%的准确率对测试数据集进行分类。我们的方法可以为特定的储层条件提供提高采收率鸡尾酒的建议,包括化学成分的浓度,这些建议可以通过测井资料轻松获得。
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引用次数: 4
Improved Protocol for Scale Inhibitor Evaluation: A Meaningful Step on Scale Management 阻垢剂评价改进方案:阻垢管理有意义的一步
Pub Date : 2019-10-28 DOI: 10.4043/29683-ms
Katia Regina Silva Alves da Rosa, R. A. Fontes, F. Rosário, T. C. Freitas, M. Penna, B. Castro, M. G. F. D. Silva, Giselle Maria Lopes Leite da Silva, Jussara de Mello Silva, Mariana Rocha Figueiredo
Scale occurrence can cause oil and gas production loss with high economic impacts. Currently, the use of chemicals is one of the key strategies for scale management. A laboratory tests protocol is essential to qualify and guarantee chemical effectiveness in the field. The objective of this work is to present a protocol that includes improvements in the procedures to evaluate scale inhibitors and allows wide application to several production scenarios. The protocol is an improvement based on published international technical standards and the literature. These adjustments of the experimental procedures enabled the representation of a wide range of scaling scenarios from reservoir to topside facilities. An efficient application of scale inhibitor includes the definition of the ionic composition of aqueous fluids as well as the pressure and temperature conditions of the target scenario. To perform the laboratory tests, synthetic waters are prepared to represent the water production scenario, including pH. The tests are performed using synthetic produced water, including evaluation of fluids compatibility (one or two phase experiment), thermal stability and static and dynamic performance (DSL-dynamic scale loop). The proposed test protocol allows the qualification of scale inhibitors to the production scenario considered, reducing the associated uncertainties of upscaling from laboratory to field. The availability of the company's protocols makes it possible to achieve greater accuracy in the recommendation of commercial scale inhibitors, allowing a better cost-benefit with the optimization of the effective minimum concentrations. In addition, this availability encourages the development of new generation inhibitors for challenging scenarios with high scaling potential. The improved protocol is designed to represent critical salt precipitation scenarios, similar to those found in the Brazilian Pre-salt (high salinity, high temperature, high saturation ratio, high CO2 content), and has been successfully applied in the screening and qualification of scale inhibitors.
结垢会造成油气产量损失,经济影响较大。目前,化学品的使用是规模管理的关键策略之一。实验室测试规程对于确定和保证实地的化学效力至关重要。这项工作的目的是提出一种方案,包括改进评估阻垢剂的程序,并允许广泛应用于几种生产场景。该协议是基于已发布的国际技术标准和文献的改进。这些实验过程的调整使得从油藏到上层设施的各种结垢场景都能得到体现。阻垢剂的有效应用包括确定含水流体的离子组成以及目标场景的压力和温度条件。为了进行实验室测试,准备了合成水来代表生产水的情况,包括ph值。使用合成采出水进行测试,包括评估流体相容性(一阶段或两阶段实验)、热稳定性以及静态和动态性能(dsl -动态刻度回路)。拟议的测试方案允许对所考虑的生产场景进行阻垢剂的鉴定,减少了从实验室到现场升级的相关不确定性。该公司方案的可用性使得商业阻垢剂推荐的准确性更高,通过优化有效最小浓度,实现更好的成本效益。此外,这种可用性鼓励开发新一代抑制剂,用于具有高扩展潜力的具有挑战性的场景。改进后的方案旨在代表临界盐沉淀情景,类似于巴西盐下油藏(高盐度、高温、高饱和度、高CO2含量),并已成功应用于阻垢剂的筛选和鉴定。
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引用次数: 6
Life Extension of Mooring Systems- A Structured Approach 延长系泊系统的使用寿命-一种结构化方法
Pub Date : 2019-10-28 DOI: 10.4043/29918-ms
C. D. Vecchio, P. Biasotto
Life extension of ageing floating production facilities can be an effective way to maximize profitability of mature assets by extending production and offset decommissioning expenditures, increasing profitability. Utilizing existing assets can be also an option to develop and tie-back new marginal fields in a more economical way rather than develop new large greenfield facilities. Nonetheless, the benefits of extending the life of the production system might be reverted not only due to the installed capital cost of replacement of a mooring system, but also due to loss or deferred production. The present paper proposes a holistic approach for assessment of the mooring system in order to achieve the intended performance of the asset, taking into consideration not only the system design but also the knowledge accumulated during the original operational life of the legacy system.
延长老化浮式生产设施的使用寿命是一种有效的方法,可以通过扩大生产和抵消退役支出来最大化成熟资产的盈利能力,从而提高盈利能力。利用现有资产也可以选择以更经济的方式开发和回接新的边缘油田,而不是开发新的大型绿地设施。尽管如此,延长生产系统寿命的好处可能会被抵消,这不仅是因为更换系泊系统的安装资本成本,还因为损失或延迟生产。本文提出了一种全面的方法来评估系泊系统,以实现资产的预期性能,不仅要考虑系统设计,还要考虑遗留系统在原始运行寿命期间积累的知识。
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引用次数: 0
Probabilistic Techno-Economic Appraisal of Prospective Hydrocarbon Resources in Five Turbidites, Offshore Uruguay 乌拉圭近海5个浊积岩油气远景资源概率技术经济评价
Pub Date : 2019-10-28 DOI: 10.4043/29929-ms
P. Rodríguez, S. Ferro, R. Weijermars
This paper presents a probabilistic techno-economic evaluation of several turbidite prospects recognized, through 3D seismic, in deep to ultra-deep water of the Punta del Este and Pelotas sedimentary basins, offshore of Uruguay. The production potential of many prospective turbidite reservoirs on the Atlantic margin has been recognized before, and new turbidite prospects were identified in Uruguay's maritime zone after analyzing data from the world's deepest water-depth well (Raya-X1) drilled in 2016. The estimated ultimate recovery of oil and gas was determined, for each prospect, by carrying out probabilistic resource analyses (Monte Carlo simulations) using 3D seismic and key parameters from analog turbidite fields located in sedimentary basins along the Atlantic margin. Black oil fluid was assumed and the production concept involves FPSO vessels. The produced oil would be exported via tankers and the associated gas would be either sent to shore through a gas pipeline, or re-injected into the formation. For the economic evaluation, the latest fiscal terms of the applicable production-sharing contract, for offshore assets in Uruguay, were considered. The outcomes of the probabilistic economic analyses include, for each prospect, several key performance indicators such as: net present value, internal rate of return, maximum negative cash flow, breakeven oil price, government take and entitlement percentage of hydrocarbons. These indicators were determined after running Monte Carlo simulations, which considered probability distribution functions for fixed and variable capital and operational expenditures, along with well productivities and decline rates. Regarding the economics of the project, several scenarios of incremental profit oil for the government and maximum association percentage for ANCAP, the National Oil Company of Uruguay, were evaluated. The cases considered show how key negotiables and variables, featuring in the tender process offered to oil companies interested in Uruguay's offshore hydrocarbon assets, may affect the economics and development solutions of a typical field development project. Considering a plausible base case of 20% ANCAP association and no incremental profit oil for the state, the results show that, for the biggest prospects, the breakeven oil price is situated near 60 USD/bbl. The analysis also shows that the smaller prospects would need to be developed as satellites of the nearby principal prospects in order to become attractive for development. This study sheds light on the exploration potential of turbidites, offshore of Uruguay, and analyzed resource volumes, production profiles and economic returns of a hypothetic development in the case of a commercial discovery. The analyses provide useful templates for international oil companies, which, under the new and more flexible Uruguay Open Round licensing regime, may be interested in the exploration and imminent development of the Uruguayan offshore sedime
本文通过三维地震对乌拉圭近海Punta del Este和Pelotas沉积盆地的深水至超深水区几个浊积岩远景区进行了概率技术经济评价。此前,人们已经认识到大西洋边缘许多浊积岩储层的生产潜力,在分析了2016年钻探的世界上最深的井(Raya-X1)的数据后,在乌拉圭海域发现了新的浊积岩远景。通过利用三维地震数据和大西洋沿岸沉积盆地浊积岩模拟油田的关键参数进行概率资源分析(蒙特卡罗模拟),确定了每个勘探区的油气最终采收率。黑油液是假定的,生产概念涉及FPSO船。采出的石油将通过油轮出口,伴生气将通过天然气管道输送到岸上,或者重新注入地层。在经济评价方面,审议了乌拉圭离岸资产适用的生产分成合同的最新财政条件。概率经济分析的结果包括对每个勘探区的几个关键绩效指标,如:净现值、内部回报率、最大负现金流、盈亏平衡油价、政府获取和碳氢化合物的权利百分比。这些指标是在运行蒙特卡罗模拟后确定的,该模拟考虑了固定和可变资本和运营支出的概率分布函数,以及油井产能和递减率。关于该项目的经济效益,对政府的增量利润和乌拉圭国家石油公司ANCAP的最大关联百分比的几种情况进行了评估。所考虑的案例表明,在向对乌拉圭海上油气资产感兴趣的石油公司提供招标过程中的关键谈判和变量,可能会影响典型油田开发项目的经济和开发解决方案。考虑到20%的ANCAP关联和国家没有增加利润的基本情况,结果表明,对于最大的前景,盈亏平衡油价位于60美元/桶附近。分析还表明,较小的前景需要作为附近主要前景的卫星加以开发,以便具有开发吸引力。这项研究揭示了乌拉圭近海浊积岩的勘探潜力,并分析了在商业发现的情况下假设开发的资源量、生产概况和经济回报。这些分析为国际石油公司提供了有用的模板,这些公司在新的、更灵活的乌拉圭开放回合许可制度下,可能对乌拉圭近海沉积盆地的勘探和即将开发感兴趣。
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引用次数: 4
Flow Assurance Issues on Mexilhão Field Operation mexilh<s:1>现场作业的流动保证问题
Pub Date : 2019-10-28 DOI: 10.4043/29727-ms
Jorge Fernando Lorenzeti Canato, Christiano Da Silva Alves, Thales Barbosa Marques
This paper shows the main concerns related to Flow Assurance during Mexilhão gas field operation. Mexilhão is located in Santos Basin, Brazil and flows from seven gas wells to a fixed platform through a subsea manifold. Well’s water depth average is about 470 meters and platform’s water depth is 172 meters. The tieback between the manifold and platform is 22 kilometers and there are two production pipelines of 12-inch diameter connecting them. The thermo-hydraulic profile of the production fluid enters in hydrate formation region and hydrate thermodynamic inhibitor (MEG) is injected to prevent hydrate formation. This MEG is recovered at the platform and it is reinjected in the wells. Dosing valves located at subsea manifold distributes the desirable quantity of MEG for each well. During eight years of operation, no production loss caused by hydrate blockage has been reported. This paper also shows the method of wax deposit management in Mexilhão subsea system. Although certain amount of wax had been anticipated to accumulate along pipeline, very little wax was found after pig runs. It has been observed that wax appears in platform process plant, however it does not seem to accumulate in the pipeline. Pig runs occur only for the purpose of corrosion monitoring. Another item discussed here is scale prevention, which could be performed with downhole inhibitor injection and it has not been required until today. Finally, transient simulation results which guided the operational procedure to increase gas flow rate are shown. There is no slug catcher at the platform, then, in order to avoid shut downs due to large liquid slug arrival at process plant, the procedure to increase gas flow rate must be performed carefully.
本文介绍了在mexilh气田作业中与流动保障相关的主要问题。mexilh位于巴西Santos盆地,通过海底歧管从7口气井输送到固定平台。井的平均水深约为470米,平台水深为172米。管汇与平台之间的回接长度为22公里,由两条直径为12英寸的生产管道连接。产液的热-水力剖面进入水合物形成区域,注入水合物热力学抑制剂(MEG)以防止水合物形成。这些MEG在平台上回收,然后重新注入井中。安装在水下管汇上的计量阀可为每口井分配所需的MEG用量。在8年的运行中,未见水合物堵塞造成产量损失的报道。本文还介绍了mexilh海底系统的蜡沉积管理方法。虽然预计会有一定数量的蜡沿管道积聚,但清管器运行后发现的蜡很少。据观察,蜡出现在平台工艺装置,但它似乎不积累在管道。清管器下入仅用于腐蚀监测。这里讨论的另一个问题是防垢,可以通过井下抑制剂注入来实现,但直到今天才需要。最后给出了瞬态仿真结果,对提高气体流量的操作过程具有指导意义。由于平台上没有段塞流捕集器,因此,为了避免由于大量液体段塞流到达工艺装置而导致关闭,必须仔细执行增加气体流量的程序。
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引用次数: 0
Regulatory Design Assessment of Cold Bonded Fasteners 冷粘接紧固件规范设计评估
Pub Date : 2019-10-28 DOI: 10.4043/29679-ms
M. Quéméré, J. Court, Pierre Montaufray, Xabier Errotabehere, P. Noury, Ksenia Zakariyya, Henning Martinsen Olin
An increasing number of Brazilian floating platform units are currently entering a mature age, inducing numerous asset integrity issues. As corrosion damages FPSOs’ hull structures and outfitting, repairs and/or modifications have to be performed in explosive environment. Those features create important operational challenges, both in terms of safety and production continuity, when hot work techniques are to be used. This is the reason why Cold Pad has developed a cold work technique based on a heavy duty, bonded, mechanical fastener called C-CLAW™. On FPSOs, this novel solution allows today to repair primarily corroded outfitting like handrails, pipe supports, cable trays, electrical boxes and the like. Cold Pad and DNV GL are working together on a design philosophy, a regulatory approach, and a validation programme based on the DNVGL-ST-C501 and the so-called load and resistance factor design (LRFD) format. The article focuses on the application of the regulatory approach for the demonstration of the capacity and reliability of these fasteners. The strength of the bondline and steel fastener components, with their multiple failure mechanisms, are addressed and mainly supported by short-term test results. The article details the main challenges of that new design approach throughout the service life of bonded fasteners, and includes results and findings related to e.g. strength, susceptibility to temperature, and allowable short-term mechanical capacities based on regulatory safety factors. It also provides the early conclusions in terms of application on FPSOs and recommendations regarding fire hazards. The novelty of these bonded mechanical fastener lies, firstly in the industrial product itself, and secondly in the application of one of the most recognized offshore standards for composite components to derive its regulatory mechanical rated capacity.
目前,越来越多的巴西浮式平台装置进入成熟阶段,引发了许多资产完整性问题。由于腐蚀破坏了fpso的船体结构和装备,维修和/或改装必须在爆炸性环境中进行。当使用热加工技术时,这些特点在安全性和生产连续性方面都带来了重大的操作挑战。这就是为什么Cold Pad开发了一种基于重型粘合机械紧固件C-CLAW™的冷加工技术的原因。在fpso上,这种新颖的解决方案可以修复主要被腐蚀的设备,如扶手、管道支架、电缆托盘、电气箱等。Cold Pad和DNVGL正在基于DNVGL-ST-C501和所谓的负载和阻力因子设计(LRFD)格式合作设计理念、监管方法和验证程序。本文重点介绍了应用监管方法对这些紧固件的能力和可靠性进行论证。具有多种失效机制的粘结线和钢紧固件部件的强度主要由短期试验结果来解决和支持。本文详细介绍了这种新设计方法在粘合紧固件的整个使用寿命期间面临的主要挑战,并包括与强度、对温度的敏感性以及基于监管安全因素的允许短期机械能力相关的结果和发现。它还提供了fpso应用方面的早期结论和关于火灾危险的建议。这些粘合式机械紧固件的新颖之处在于,首先是工业产品本身,其次是应用最公认的海上复合材料组件标准之一,以获得其规范的机械额定能力。
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引用次数: 0
Recent Updates on Smart Water EOR in Limestone 石灰岩智能水EOR的最新进展
Pub Date : 2019-10-28 DOI: 10.4043/29732-ms
S. Strand, T. Puntervold
Experimental data confirm that the EOR-effects observed during Smart Water flooding can be explained by wettability alteration toward more water-wet conditions. Detailed knowledge about the important crude oil – brine – rock parameters affecting reservoir wetting, fluid flow and wettability alteration in oil reservoirs is needed when Smart Water EOR potential for reservoirs should be predicted. Both field observations and laboratory experiments confirm that seawater behaves as a Smart Water in limestone reservoirs, significantly improving the oil recovery. Laboratory core experiments have been performed to evaluate the effects of polar components present in crude oil on core wettability during core restoration. Spontaneous imbibition and viscous flooding oil recovery tests have been performed on the restored cores to evaluate the effect of initial core wettability on ultimate oil recoveries. The results have been compared with oil recovery tests that include wettability alteration induced by Smart Water. The experimental results confirmed that adsorption of polar components in crude oil dictates the core wettability established during the core restoration, and strongly water-wet outcrop cores became mixed-wet. The amount of oil that the core was exposed to affected the degree of water wetness, and therefore the crude oil amount needs to be accounted for in core restoration procedures. Oil recovery experiments showed that the ultimate oil recovery increased with increasing water wetness in the cores, confirming that increased positive capillary forces, resulting from wettability alteration, significantly affected fluid flow in porous media, improving oil recovery. The results are in line with the proposed chemical Smart water EOR model valid for both carbonate and sandstone. Wettability alteration toward more water-wet conditions induces increased capillary forces and improved microscopic sweep efficiency. Ultimate oil recovery in was significantly influenced by the core wettability, increasing with water wetness, confirming that capillary forces is an important recovery parameter. Only small changes in core wetting have significant effects on ultimate recoveries, confirming that laboratory core restoration procedures need to be optimized when recovery potentials for reservoirs should be estimated.
实验数据证实,智能水驱过程中观察到的eor效应可以通过润湿性向更水湿条件的变化来解释。在预测储层智能水提高采收率潜力时,需要详细了解影响储层润湿性、流体流动和润湿性变化的重要原油-盐水岩参数。现场观察和实验室实验均证实,海水在石灰岩油藏中表现为智能水,显著提高了原油采收率。在岩心修复过程中,为了评价原油中极性组分对岩心润湿性的影响,进行了岩心实验室实验。对采出岩心进行了自吸和粘驱采油试验,评价了岩心初始润湿性对最终采收率的影响。结果与包括Smart Water引起的润湿性改变在内的采油试验进行了比较。实验结果证实,在岩心恢复过程中,原油中极性组分的吸附决定了岩心的润湿性,强水湿露头岩心变为混合湿性。岩心暴露的油量影响了水的湿润程度,因此在岩心修复过程中需要考虑原油量。采收率实验表明,最终采收率随着岩心含水量的增加而增加,证实了润湿性改变导致的正毛细力的增加,显著影响了多孔介质中的流体流动,提高了采收率。结果与提出的化学智能水EOR模型一致,该模型适用于碳酸盐岩和砂岩。润湿性向更湿润的水条件改变,导致毛细力增加,微观扫描效率提高。岩心润湿性对最终采收率有显著影响,随水润湿性的增大而增大,说明毛管力是采收率的重要参数。岩心润湿的微小变化对最终采收率有显著影响,这证实了在估计油藏采收率潜力时,需要优化实验室岩心恢复程序。
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引用次数: 1
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Day 3 Thu, October 31, 2019
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