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A Successful Case Study of a Collaborative Approach in Operational Optimization via Adoption of Automated Drilling Performance Measurement 采用自动化钻井性能测量协同优化作业方法的成功案例研究
Pub Date : 2022-03-18 DOI: 10.4043/31579-ms
Muhammad Afiq Arif Normin, Azlesham Rosli, M. M. H. Meor Hashim, M. Arriffin, Rohaizat Ghazali
Digital transformation has always been one of the focuses of the oil & gas industry players in recent years. However, the pandemic and oil downturn last year has put the industry players in a digitization overdrive in the pursuit of leaner and cost-effective operations to stay ahead in these unprecedented times. This paper discusses the strategy, approach, and challenges in the adoption and implementation of the Automated Drilling Performance Measurement (ADPM) onsite and remote approach. This includes Wells Real-Time Center (WRTC), which utilizes the ADPM, an easy access analysis application for operational optimization. The implementation of ADPM falls under the PETRONAS Well Cost Compression focus area of Operational Optimization, which aims to achieve the operational technical limit and non-productive time (NPT) reduction. The stages of operational optimization via ADPM are broken down into pre-spud operations, operations, and post-well analysis. A historical performance study is conducted in pre-spud operations and case study sessions with the project team and Subject Matter Experts (SMEs). Once in operations, best practices for the focused key performance indicator (KPI) and ad-hoc gap analysis are implemented onsite throughout the well construction. Remotely, the KPIs are monitored by WRTC while rig contractors monitor the crew performance. The performance review is studied in post-well analysis, and the best practices are compiled for replication and lesson learned to improve future well's excellence. The evaluation of rig performance is conducted based on the focused KPIs criteria and Rig Scorecard criteria. Implementation of ADPM set clear and defined strategy from top management on digitalization and performance optimization. ADPM also helps foster performance optimization awareness and culture with clearly defined roles, responsibilities, and expectations. For example, the application deployment for the Field B drilling campaign focused on tripping, drilling and casing KPI improvement while utilizing ADPM for data gathering and analysis. The result of this deployment is commendable, with a total actual savings of 2.94 days gained throughout the campaign. From 2016 to 2021, PETRONAS has gained a total of 39.03 days of actual savings for their entire rig fleet.
近年来,数字化转型一直是油气行业关注的焦点之一。然而,去年的疫情和油价低迷使得行业参与者在追求更精简、更具成本效益的运营过程中加速数字化,以在这个前所未有的时代保持领先地位。本文讨论了采用和实施现场和远程自动钻井性能测量(ADPM)的策略、方法和挑战。其中包括Wells实时中心(WRTC),该中心利用ADPM(一种易于访问的分析应用程序)进行操作优化。ADPM的实施属于PETRONAS运营优化的井成本压缩重点领域,旨在实现运营技术极限和减少非生产时间(NPT)。通过ADPM进行的作业优化阶段分为开钻前作业、作业和井后分析。在开钻前作业和与项目团队和主题专家(sme)的案例研究会议中进行历史绩效研究。一旦投入运营,重点关键绩效指标(KPI)和临时差距分析的最佳实践将在整个建井过程中现场实施。远程kpi由WRTC监控,而钻井承包商则监控工作人员的表现。在井后分析中研究了性能评估,并汇编了最佳实践,以供复制和吸取经验教训,以提高未来油井的卓越性。钻机性能评估是根据重点kpi标准和钻机记分卡标准进行的。ADPM的实施为数字化和绩效优化制定了明确的高层管理策略。ADPM还通过明确定义的角色、责任和期望,帮助培养性能优化意识和文化。例如,油田B钻井作业的应用程序部署侧重于起下钻、钻井和套管KPI改进,同时利用ADPM进行数据收集和分析。这一部署的结果是值得赞扬的,在整个行动期间总共实际节省了2.94天。从2016年到2021年,马来西亚国家石油公司的整个钻井平台实际节省了39.03天的作业时间。
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引用次数: 0
Pseudocode and Demonstration of a Multi-Use Artificial Intelligence Algorithm to Perform Challenging and Highly Optimised Pipeline/Cable Routing Cases 伪代码和多用途人工智能算法的演示,以执行具有挑战性和高度优化的管道/电缆路由情况
Pub Date : 2022-03-18 DOI: 10.4043/31360-ms
N. Lim, L. Lim, Haribabu Komatineni
The process of routing energy conduits (pipelines, cables and umbilicals) in offshore locations represents a critical phase in the concept planning, engineering and construction of these assets. The downstream impact of poorly designed routes is epitomized by a) increased offshore construction durations b) requirements for additional engineered mitigations from geophysical / geotechnical constraints and c) unforeseen requirements for intervention during operations. The cause of these unoptimized routes can be due to low-level engineering tasks which confines to repetitive, inefficient, and unnecessarily iterative processes between draughters, engineers and asset owners. The increasing accessibility and advancement of digital technologies enables highly optimised solutions even through difficult offshore regions. To address the above, this paper presents the scoping, development and application of a multi-functional algorithm created using modern software code frameworks. The algorithm serves as building blocks into an artificial intelligence platform. This routing algorithm simulates, expands and adapts to engineering and consulting expertise from a worldwide network of energy experts. This recreation of expertise firstly identifies commonly encountered routing constraints such as geophysical features, seabed gradients, existing offshore facilities etc. Ideal geometric parameters are then determined to minimise route costs. These processes are then increased, thus enhancing expertise through scale. The algorithm structure will be presented in summarised minimal pseudocode. The pseudocode will present the application programming interface (API) between the constraints based and end parameter calculation approach. The API includes digital innovations such as a) processing of offshore geotechnical survey data, b) recreating offshore locales and routes in a data environment, c) implementation of geospatial intersection detection, d) 3-dimensional route length optimisation and e) automated route selection criteria. This will demonstrate the order of magnitude replication of subject matter expertise into a digital realm, thus eliminating time-consuming, repetition and human error. Finally, the application of the algorithm will be demonstrated by various case studies of offshore locales with challenging conditions such as highly disturbed seabeds and large quantities of existing man-made assets. The front-end cloud platform of the algorithm will be exhibited, showing a streamlined approach and improved routing engineering. Through this, engineers in the future offshore energy developments can answer the question "What is the best route?".
在海上铺设能源管道(管道、电缆和脐带缆)的过程是这些资产概念规划、工程和建设的关键阶段。设计不良路线对下游的影响主要体现在:a)海上施工工期增加;b)地球物理/岩土工程限制对额外工程缓解的要求;c)作业期间对干预措施的不可预见要求。这些未优化路线的原因可能是由于低级别的工程任务,这些任务限制了制图员、工程师和资产所有者之间重复、低效和不必要的迭代过程。数字技术的日益普及和进步使得即使在困难的海上地区也能实现高度优化的解决方案。为了解决上述问题,本文介绍了使用现代软件代码框架创建的多功能算法的范围,开发和应用。该算法是人工智能平台的构建模块。这种路由算法模拟、扩展并适应来自全球能源专家网络的工程和咨询专业知识。这种专业知识的再创造首先确定了常见的路由限制,如地球物理特征、海底梯度、现有的海上设施等。然后确定理想的几何参数,以最小化路线成本。然后增加这些过程,从而通过规模提高专业知识。算法结构将在总结的最小伪代码中给出。伪代码将提供基于约束和结束参数计算方法之间的应用程序编程接口(API)。该API包括数字创新,如a)海上岩土调查数据的处理,b)在数据环境中重建海上地点和路线,c)地理空间交叉检测的实施,d)三维路线长度优化和e)自动路线选择标准。这将展示主题专业知识在数字领域的数量级复制,从而消除耗时、重复和人为错误。最后,将通过具有挑战性条件的海上区域的各种案例研究来演示该算法的应用,例如高度扰动的海床和大量现有的人造资产。将展示该算法的前端云平台,展示精简的方法和改进的路由工程。通过这一点,未来海上能源开发的工程师可以回答“最佳路线是什么?”这个问题。
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引用次数: 0
World'S First Successful Dual String Installation of A Digital Intelligent Artificial Lift DIAL – Interventionless Gas Lift Production Optimization System, Offshore Malaysia 全球首个成功安装数字智能人工举升刻度盘的双管柱——马来西亚海上无干预气举生产优化系统
Pub Date : 2022-03-18 DOI: 10.4043/31563-ms
M. Rozlan, M. H. M Ghazali, M. F. Bakar, M. F. Ishak, Orient Balbir Samuel, M. Misron, Mohamad Sazwan Ismall, N. I. Salleh, Badroel Rizwan, A. Amara, Stephen Faux, Ahmad Hafiz Ahmad Azhari, Azis Anak Muara
PETRONAS completed well H-X on B field in Malaysia with a Digital Intelligent Artificial Lift (DIAL) gas lift production optimization system. This DIAL installation represents the first ever successful installation of the technology in an Offshore well for Dual String production. This paper provides complete details of the installation planning and operational process undertaken to achieve this milestone. DIAL is a unique technology that enhances the efficiency of gas lift production via downhole monitoring of production parameters informs remote surface-controlled adjustment of gas lift valves. This enables automation of production optimization removing the need for well intervention. This paper focusses on a well completed in November 2020, the fourth well to be installed with the DIAL technology across PETRONAS Assets. The authors will provide details of the well and the installation phases: system design, pre-job preparations, improvements implementation, run in hole and surface hook-up. For each phase, challenges encountered, and lessons learned will be listed together with observed benefits. The DIAL system introduces a paradigm shift in design, installation and operation of gas lifted wells. This paper will briefly highlight the justifications of this digital technology in comparison with conventional gas lift techniques. It will consider the value added from the design stage, through installation operations, to production optimization. This successful installation confirms the ability to implement the DIAL technology in a challenging dual string completion design to enable deeper injection while avoiding interventions on a well with a greater than 60-degree deviation. With remotely operated, non-pressure dependent multi-valve in-well gas lift units, the technology removes the challenges normally associated with gas-injected production operation in a dual completion well – gas robbing and multi-pointing. Despite the additional operational & planning complications due to COVID-19 restrictions, the well was completed with zero NPT and LTI. Once brought online, this DIAL-assisted production well will be remotely monitored and controlled ensuring continuous production optimization, part of PETRONAS' upstream digitization strategic vision.
马来西亚国家石油公司使用数字智能人工举升(DIAL)气举生产优化系统完成了马来西亚B油田的H-X井。此次DIAL装置是该技术首次成功应用于海上双管柱生产井。本文提供了为实现这一里程碑而进行的安装计划和操作过程的完整细节。DIAL是一项独特的技术,通过对生产参数的井下监测,为气举阀的远程地面控制调整提供信息,从而提高气举生产效率。这可以实现生产优化的自动化,而无需进行油井干预。本文重点介绍了2020年11月完工的一口井,这是PETRONAS资产中使用DIAL技术的第四口井。作者将提供井和安装阶段的详细信息:系统设计、作业前准备、改进实施、下入井和地面连接。对于每个阶段,遇到的挑战和吸取的教训将与观察到的好处一起列出。DIAL系统为气举井的设计、安装和操作带来了范式转变。本文将简要介绍与传统气举技术相比,该数字技术的合理性。它将考虑从设计阶段到安装操作,再到生产优化的附加价值。此次成功的安装验证了DIAL技术在具有挑战性的双管柱完井设计中的应用能力,可以实现更深的注入,同时避免对斜度大于60度的井进行干预。通过远程操作、无压力依赖的多阀井内气举装置,该技术消除了双完井中注气生产作业通常面临的挑战。尽管由于COVID-19的限制,增加了作业和规划的复杂性,但该井以零NPT和零LTI完成。一旦投入使用,这口dial辅助生产井将被远程监控,以确保持续的生产优化,这是马来西亚国家石油公司上游数字化战略愿景的一部分。
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引用次数: 1
Improving Aging Field Value Through Production Data Revitalization 通过生产数据振兴提升老化油田价值
Pub Date : 2022-03-18 DOI: 10.4043/31524-ms
I. Jamaludin, Zhaoyuan Tan, Nicholas Aloysius Surin, Zhong Ying Hew
Field-D consists of multi-stacked oil reservoirs with commingle production and dual strings. Well integrity issues are main challenges causing crossflow between zones and unintentional production/injection. With massive effort of rebuilding static model and rework on history matching (HM), many inconsistencies of production data allocation were discovered, such as oil recovery factor (RF) >60%. This paper discusses the exercise of cleaning up production data as per latest subsurface understanding and memory production logging tool (MPLT) campaigns. Reinterpretation of stratigraphic correlation, depositional environment, and petrophysical parameters are among major workflows during the static model rebuilding process. As current reservoir allocations are based on legacy permeability-thickness (KH) ratio, the requirement to revise allocation split based on latest understanding is considered compulsory. This is further justified by dynamic modeling HM exercise where inconsistencies are observed between legacy data and model response, resulting in poor HM quality and unrealistic RF, suggesting different production/injection distribution than in current database. Additionally, MPLT campaign is executed every year to obtain latest split percentage. A pilot exercise is embarked on to redefine contribution for each zone in every well in fault block VIII and rerun allocation starting day 1. Successful production data allocation rerun is expected to demonstrate representative RF for individual reservoir. Higher RF are expected for zones with secondary drive mechanism i.e., water and gas injection, as opposed to natural depletion reservoirs (NDR). This exercise also will enable accurate reporting during the Annual Reporting of Petroleum Resources (ARPR) to the host government. Additionally, more accurate forecast using decline curve analysis (DCA) can be realized, and robust analysis can be performed to improve respective reservoir RF. Better well management also is anticipated as zonal isolation such as water or gas shut off or adding perforation jobs can be properly planned and executed. Looking from injection well point of view, proper distribution will be possible so that only targeted zones will receive the pressure support. A full field implementation is currently ongoing for the rest of fault block in Field-D.
d油田为双管柱、单产的多层油藏。井的完整性问题是造成层间交叉流动和意外生产/注入的主要挑战。通过对静态模型的大量重建和历史匹配(HM)的返工,发现了许多生产数据分配不一致的现象,如采收率(RF) >60%。本文讨论了根据最新的地下理解和记忆生产测井工具(MPLT)活动清理生产数据的练习。地层对比、沉积环境和岩石物理参数的重新解释是静态模型重建过程中的主要工作流程。由于目前的储层分配是基于传统的渗透率-厚度(KH)比,因此必须根据最新的认识修改分配分配。动态建模HM练习进一步证明了这一点,其中在遗留数据和模型响应之间观察到不一致,导致HM质量差和不切实际的RF,表明与当前数据库不同的生产/注入分布。此外,MPLT活动每年执行一次,以获得最新的分割百分比。从第一天开始,开始了一项试点工作,重新定义了VIII断块每口井每个层的产量贡献,并重新进行了分配。成功的生产数据重新分配有望证明单个油藏的代表性RF。与自然枯竭油藏(NDR)相比,具有二次驱动机制(即注水和注气)的区域预计会有更高的RF。这项工作还可以在向东道国政府提交石油资源年度报告(ARPR)期间进行准确的报告。此外,利用递减曲线分析(DCA)可以实现更准确的预测,并可以进行稳健分析,以提高各自的储层RF。通过合理规划和执行层间隔离措施,例如断水、断气或增加射孔作业,也有望实现更好的井管理。从注水井的角度来看,适当的分布是可能的,这样只有目标区域才能得到压力支持。目前正在对d油田的其余断块进行全现场实施。
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引用次数: 0
Hydraulic Fracturing to Investigate Impact of Fracturing Medium, Bedding Angle and Perforation Length on Fracture Growth in Low and High Brittle Shale 水力压裂研究压裂介质、层理角度和射孔长度对低、高脆性页岩裂缝发育的影响
Pub Date : 2022-03-18 DOI: 10.4043/31531-ms
J. Khan, E. Padmanabhan, Izhar Ul-Haq
Advancements in the technique for early estimation of the hydraulic fracturing potential of fracturing fluid in different shale formations are needed to successfully stimulate reservoir volume and recover the trap hydrocarbons. The determination of fracture initiation and propagation in shale remains unclear, particularly with regard to the choice of type of fracturing fluid during fracturing operation at high confinement. Hydraulic fracturing with supercritical carbon dioxide (SC CO2) and SC CO2 foam are an encouraging technique to overcome significant use of water in shale gas production. Our study was carried out to explore the fracture propagation and fracture initiation pressure under high confinement stress. The hydraulic fracturing experiments are performed to study fracture propagation in the black shale of three different fields to generalize the scope of work using low, medium and high brittle shale: Eagle Ford, Wolfcamp and Mancos. Three different fracturing fluids were selected for fracturing tests: SC CO2, SC CO2 foam and slick water to investigate the impact of low, medium and high viscous fluids. We evaluated the fracture pressure curve, breakdown pressure (fracture initiation pressure), fracture network variation and the impact of bedding angle, perforation length, injection mediums and formation variations on fracture morphology. During hydraulic fracturing with slick water a consistent rise in the injection pressure is recorded whereas sudden fluctuations are recoded with the injection of SC CO2. With the injection of SC CO2 foam, a sudden decrease in injection pressure appears due to imbibition of SC CO2 foam in the pores matrix. Moreover, fracture initiation pressures in shale rocks varied by changing bedding angle and perforation length. Fracture initiation pressure increases with bedding angles. An appreciable difference in fracture initiation pressure with SC CO2, SC CO2 foam and slick water are 5023psi, 6456psi and 6168psi, respectively at high conferment pressure (3500psi). Comparison of hydraulic fracturing of Eagle Ford, Wolfcamp and Mancos shale with different injection medium shows that SC CO2 foam produced complex fracture networks with high aperture and length for parallel, inclined and perpendicular perforations along the bedding. With all types of shale, SC CO2 foam injection has produced dense fracture network. Thus, fracturing with SC CO2 foam can potentially enhance the stimulated reservoir volume.
为了成功地增产和开采圈闭油气,需要在不同页岩地层中压裂液水力压裂潜力的早期估计技术上取得进展。页岩中裂缝的起裂和扩展仍然不清楚,特别是在高约束条件下压裂作业时压裂液的选择。超临界二氧化碳(SC CO2)和SC CO2泡沫水力压裂技术是一种令人鼓舞的技术,可以克服页岩气生产中大量使用水的问题。本研究旨在探讨高约束应力下的断裂扩展和起裂压力。在Eagle Ford、Wolfcamp和Mancos三个不同区块的黑色页岩中进行水力压裂实验,研究裂缝扩展情况,以推广低脆性页岩、中脆性页岩和高脆性页岩的工作范围。研究人员选择了三种不同的压裂液进行压裂测试:SC CO2、SC CO2泡沫和滑溜水,以研究低、中、高粘度流体对压裂效果的影响。评估了裂缝压力曲线、破裂压力(起裂压力)、裂缝网络变化以及层理角度、射孔长度、注入介质和地层变化对裂缝形态的影响。在使用滑溜水进行水力压裂时,记录了注入压力的持续上升,而随着SC CO2的注入,记录了突然的波动。随着SC - CO2泡沫的注入,由于SC - CO2泡沫在孔隙基质中的抑制作用,注入压力会突然降低。此外,页岩裂缝起裂压力随层理角度和射孔长度的变化而变化。裂缝起裂压力随层理角度的增大而增大。在高确认压力(3500psi)下,SC CO2、SC CO2泡沫和滑溜水的起裂压力分别为5023psi、6456psi和6168psi。对比Eagle Ford、Wolfcamp和Mancos页岩在不同注入介质下的水力压裂效果发现,SC CO2泡沫形成了沿层理平行、倾斜和垂直射孔的大孔径、大长度复杂裂缝网络。对于所有类型的页岩,SC CO2泡沫注入产生了致密的裂缝网络。因此,使用SC CO2泡沫压裂可以潜在地提高增产油藏的体积。
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引用次数: 1
Qualification of Cost Effective Mechanically Lined Pipe Solutions for Reel-Lay Installation 成本效益的机械内衬管道解决方案的鉴定为卷绕铺设安装
Pub Date : 2022-03-18 DOI: 10.4043/31362-ms
R. Jones, G. Toguyeni, Radzlan Ahmad Suhaimi, J. Banse
The use of mechanically lined pipe (MLP) for both flowlines and risers installed by reel-lay is well established, giving significant cost and schedule benefits relative to conventional metallurgically clad pipe. Successful offshore installation of MLP is underpinned by comprehensive qualification testing. Evolving MLP products, including the use of thin liners and adhesively bonded MLP, i.e. GluBi®, continue to improve the competitiveness of this linepipe product. The paper will highlight the key steps for qualification, including new products, the lessons learnt captured during fabrication and installation as well as the benefit of a local spool base for the Asia Pacific region. Subsea 7 has worked in close collaboration with leading supplier Butting to perform the qualification of MLP. The latter, initially, comprises extensive non-destructive and destructive testing of the linepipe materials including the liner/ weld overlay interface. Subsequently reeling test strings are fabricated using qualified welding solutions. Internal visual inspection and dimensional measurements are carried out using laser metrology to provide a benchmark for comparison post reeling. The test strings are given a simulated reeling procedure using bending and straightening formers, representative of Subsea 7's installation vessels. The internal pressurisation technique, as per standard installation practice for MLP, is applied during the simulated reeling procedure. The need for internal pressurisation is eliminated in the case of adhesively bonded MLP. Post reeling the internal laser metrology inspection procedure is repeated to confirm the integrity of the liner and to check for the presence of any evidence of liner wrinkling or damage. Subsequently, for riser applications, full-scale fatigue testing is performed using the high- frequency resonance bending procedure with a focus on the integrity of the junction between liner and weld overlay or, as commonly termed, the triple point. Additionally, finite element analysis (FEA) is often performed to further validate the satisfactory reeling performance of the MLP. All the qualification activities are carried out and verified in alignment with DNV-RP-A203 Technology Qualification (Ref.1) To date Subsea 7 has installed several hundreds of kilometers of MLP flowlines and risers, with pipe NPS in the range 7" to 14" and including 316L, Alloy 825 and Alloy 625 liners. This thorough qualification process and experience combined with the successful set up of a regional spool base provides a robust and cost-effective alternative to the conventional metallurgically clad pipe.
机械衬管(MLP)已经被广泛应用于卷筒敷设的管线和立管中,相对于传统的冶金覆管而言,具有显著的成本和进度优势。MLP海上安装的成功是由全面的资质测试支撑的。不断发展的MLP产品,包括使用薄衬管和粘接MLP,即GluBi®,继续提高该管道产品的竞争力。该文件将重点介绍认证的关键步骤,包括新产品,在制造和安装过程中吸取的经验教训,以及亚太地区当地线轴基地的好处。Subsea 7与领先的供应商Butting密切合作,以执行MLP的认证。后者最初包括对管道材料(包括衬管/焊缝覆盖层界面)进行广泛的非破坏性和破坏性测试。随后用合格的焊接溶液制作卷绕测试串。内部目视检查和尺寸测量使用激光计量,以提供一个基准,比较后缫丝。使用代表Subsea 7安装船的弯曲和矫直机对测试管柱进行了模拟卷取过程。内部加压技术,按照MLP的标准安装实践,在模拟缫丝过程中应用。在粘接MLP的情况下,无需内部加压。缫丝后,内部激光计量检查程序重复,以确认内衬的完整性,并检查是否存在任何衬里起皱或损坏的证据。随后,对于立管应用,使用高频共振弯曲程序进行全尺寸疲劳测试,重点关注衬管和焊缝覆盖层之间连接的完整性,或者通常称为三重点。此外,还经常进行有限元分析(FEA)来进一步验证MLP令人满意的摇盘性能。迄今为止,Subsea 7已经安装了数百公里的MLP管线和立管,管道NPS范围为7”至14”,包括316L、Alloy 825和Alloy 625尾管。这种彻底的认证过程和经验,加上成功建立了一个区域阀芯基地,为传统的冶金包层管提供了一种坚固且经济高效的替代方案。
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引用次数: 0
Leveraging Factor Analysis Machine Learning Workflow Concurrent with Advanced Volumetric Analysis to Improve Porosity-Permeability Transform in Complex Carbonate Reservoir 利用因子分析、机器学习工作流和先进的体积分析方法改善复杂碳酸盐岩储层的孔渗转换
Pub Date : 2022-03-18 DOI: 10.4043/31513-ms
Muhamad Saiful Hakimi Daud, Sok Foon Lee, F. K. Wong, A. A. Yaakob, W. Tolioe, H. Harun, Ahmad Syahir Ahmad Fuad
Permeability determination is critical in understanding the viability of a project as it is often used as an economic indicator in the infill well placement, production strategy and enhanced oil recovery strategies. Often, well tests are planned, and core analysis are performed to evaluate the flow capability of the reservoir, but it may not be sufficient for heterogenous and complex carbonate formation. Hence, to determine the permeability, we often employ correlations such as resistivity-permeability relationship, intrinsic permeability estimation from geochemical data and most common and widely used is the porosity-permeability (poro-perm) relationship. Poro-perm relationship relies on the basis that all pores contribute to fluid flow. However, any heterogeneity, such as presence of isolated pores could cause this poro-perm relationship to fail. Hence, this paper aims to address the challenges associated with the quantification of the isolated pores in the formation. The case study gas well, Well M, is in offshore of Sarawak, Malaysia. The nuclear magnetic resonance (NMR) logs are acquired to quantify porosity and permeability in addition to basic quad-combo and wireline formation tester (WFT) sampling. The direct porosity-permeability transform obtained from NMR Timur-Coates equation shows distinct disagreement by a factor of up to 100 with the mobility obtained from WFT. This discrepancy could be due to the incorrect assumption that all pores are interconnected, but in reality, some of the pores might be isolated porosity. To unravel this complex problem, an advanced analysis incorporating the quad-combo data and NMR data is carried out in the volumetric solver. Since sonic is generally less sensitive to spherical pores, deviation seen between sonic porosity and total porosity is interpreted as the presence of spherical pore. After analyzing the core, it was found that these spherical pores are isolated in nature, hence sonic could be used as a quantification of isolated pores inside the formation. In addition, an unsupervised machine learning algorithm, NMR factor analysis (NMR FA) was performed on the NMR T2 Distribution to fully characterize the formation by analyzing the fluid residing in the pores. This was done via concurrent analysis of the NMR signal modelling. By leveraging machine learning of the NMR data, many of the critical information that would otherwise go undetected were extracted successfully. Lastly, the factor analysis result was blindly compared to advanced volumetric analysis, and both methodologies yield the approximate the same volumes of isolated porosity in the formation of interest (R2 = 0.886). After the quantification of the isolated pores were successfully carried out and confirmed, a reliable poro-perm transform was established. To conclude, poro-perm estimate in this field was enhanced and the permeability uncertainty is greatly reduced. Subsequently, the result from this workflow can be used as a quick
渗透率的确定对于了解项目的可行性至关重要,因为它通常被用作充填井布置、生产策略和提高采收率策略的经济指标。通常,通过计划试井和岩心分析来评估储层的流动能力,但对于非均质和复杂的碳酸盐地层来说,这可能还不够。因此,为了确定渗透率,我们通常采用相关方法,如电阻率-渗透率关系、地球化学数据的本征渗透率估计,最常见和最广泛使用的是孔隙度-渗透率(孔隙-渗透)关系。孔-透关系建立在所有孔隙都有助于流体流动的基础上。然而,任何非均质性,如孤立孔隙的存在,都可能导致这种孔隙-渗透关系失效。因此,本文旨在解决与地层中孤立孔隙定量相关的挑战。案例研究的气井M井位于马来西亚沙捞越海上。除了基本的四联井和电缆地层测试(WFT)采样外,还获取了核磁共振(NMR)测井数据来量化孔隙度和渗透率。由核磁共振Timur-Coates方程得到的直接孔隙度-渗透率变换与由WFT得到的迁移率有高达100倍的差异。这种差异可能是由于错误的假设,即所有孔隙都是相互连接的,但实际上,一些孔隙可能是孤立的孔隙。为了解开这个复杂的问题,在体积求解器中进行了包含四组合数据和核磁共振数据的高级分析。由于声波通常对球形孔隙不太敏感,因此声波孔隙度与总孔隙度之间的偏差被解释为球形孔隙的存在。通过对岩心的分析,发现这些球形孔隙在本质上是孤立的,因此声波可以作为地层内部孤立孔隙的量化方法。此外,利用无监督机器学习算法,对核磁共振T2分布进行核磁共振因子分析(NMR FA),通过分析孔隙中的流体来全面表征地层。这是通过核磁共振信号建模的并发分析完成的。通过利用核磁共振数据的机器学习,许多原本无法检测到的关键信息被成功提取出来。最后,将因子分析结果与先进的体积分析结果进行了盲目比较,两种方法在感兴趣的地层中得出的孤立孔隙体积大致相同(R2 = 0.886)。在成功地对分离孔隙进行定量并确定后,建立了可靠的孔隙-发胶变换。综上所述,提高了该领域的孔隙率估算,大大降低了渗透率的不确定性。随后,该工作流程的结果可用于对新储层的核磁共振油藏流动能力进行快速初步验证。这将最终导致生产策略决策的早期投入,净现值(NPV)可以相应最大化。
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引用次数: 0
Use of Oxygen Scavenger in Well Safety Valve Balancing Operations 氧气清除剂在油井安全阀平衡作业中的应用
Pub Date : 2022-03-18 DOI: 10.4043/31509-ms
M. Lehmann, K. Lepkova, T. Pojtanabuntoeng, Varun Ghodkay, Annamaria Greenwood, Susumu Hirano, Toshiyuki Sunaba
Monoethylene glycol (MEG) is often used to reduce the differential pressure across well valves so that they can be opened without damage. This MEG ultimately commingles with production fluids and if not deoxygenated contributes to the overall content of dissolved oxygen that may be seen by a receiving production facility. Normally, the dissolved oxygen levels would be removed to insignificant levels during fluid transport. Since the corrosion reactions sequester the oxygen as the fluids are exposed to less noble materials of construction, such as carbon steel. However, in facilities that utilise corrosion resistant alloys (CRA) the residual dissolved oxygen level can be so significant that it warrants reduction using oxygen scavengers. This paper reports on corrosion studies that illustrate the consequence of dissolved oxygen levels being carried through to a MEG reclamation unit constructed of CRA, and laboratory and field validation studies on the use of a bisulfite-based scavenger for removal of oxygen in 90wt% MEG used for equalising pressure of Subsurface Safety Valves.
单乙二醇(MEG)通常用于降低井阀之间的压差,使其可以在不损坏的情况下打开。MEG最终与生产流体混合,如果不进行脱氧,则会导致接收生产设备可以看到的溶解氧的总体含量。正常情况下,在流体运输过程中,溶解氧水平会被去除到微不足道的水平。因为当流体暴露在不太贵重的建筑材料(如碳钢)中时,腐蚀反应会隔离氧气。然而,在使用耐腐蚀合金(CRA)的设施中,残余溶解氧水平可能非常显著,因此需要使用除氧剂来降低。本文报告了腐蚀研究,说明了溶解氧水平被带入由CRA建造的MEG回收装置的后果,以及使用亚硫酸盐基清除剂去除用于平衡地下安全阀压力的90wt% MEG中的氧气的实验室和现场验证研究。
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引用次数: 0
A Comprehensive Approach in Managing the Aftermath of Non-Conformance Seam Welded Linepipes 缝焊管不合格事后处理的综合方法
Pub Date : 2022-03-18 DOI: 10.4043/31671-ms
M. Aziz, M. A. DeSa, A. Jaafar, Hayati Hussien
PETRONAS had been notified by its pipe mill that some of the linepipe supplied by the mill were found to be non-compliance with agreed manufacturing process specification (MPS) and inspection & test plan (ITP). The non-conformances happened during longitudinal weld seam repair at the manufacturing stage. The notification has put PETRONAS on high alert as the affected linepipes have already been installed and commissioned as part of gas pipelines i.e. Pipeline 1 and Pipeline 2 supplying to onshore customer. This paper will discuss the investigation strategies implemented by PETRONAS' investigation team which include 1) multidisciplined investigation team, 2) Technical Safety Review, 3) Desktop Review and 4) Repair Simulation and Material Verification Testing. The paper also details out the type of non-conformance and associated hazards with corresponding action plan to address them. Engineering Criticality Assessment (ECA) was one of the critical processes in the investigation where simulated longitudinal weld samples from the linepipe underwent Crack Tip Opening Displacement (CTOD) test. The test provided fracture toughness value of the weld sample and became the main input in the ECA study. The objective of the ECA is to provide defect/ crack acceptance criteria based on methodology specified by BS7910. During ECA, the respective weld sample was analyzed against pipeline operating parameters coupled with fatigue stress mainly contributed by pressure variations. Crack growth was studied and compared against defect/ crack critical dimensions i.e. height, and length. Given all the investigations carried out combined with ECA experts review, the pipelines were proven safe and reliable to operate. The investigation outcomes have saved PETRONAS commercially while maintaining good safety record.
马来西亚国家石油公司已收到其管厂的通知,该管厂提供的一些管线被发现不符合商定的制造工艺规范(MPS)和检验与测试计划(ITP)。不符合项主要发生在制造阶段的纵焊缝修复过程中。该通知使马来西亚国家石油公司处于高度戒备状态,因为受影响的管道已经安装并投入使用,作为天然气管道的一部分,即管道1和管道2向陆上客户供应。本文将讨论PETRONAS调查小组实施的调查策略,包括1)多学科调查小组,2)技术安全审查,3)桌面审查和4)修复模拟和材料验证测试。本文还详细列出了不符合的类型和相关的危害,并制定了相应的行动计划。工程临界性评估(ECA)是研究的关键过程之一,从管道中模拟纵向焊接样品进行裂纹尖端张开位移(CTOD)测试。该试验提供了焊缝试样的断裂韧性值,成为ECA研究的主要输入。ECA的目的是根据BS7910规定的方法提供缺陷/裂纹验收标准。在ECA过程中,针对管道运行参数和主要由压力变化引起的疲劳应力,对相应的焊缝试样进行了分析。研究了裂纹扩展,并将其与缺陷/裂纹临界尺寸(即高度和长度)进行了比较。考虑到所进行的所有调查以及ECA专家的审查,这些管道被证明是安全可靠的。调查结果挽救了马来西亚国家石油公司的商业利益,同时保持了良好的安全记录。
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引用次数: 0
Successful Drilling of the Deepest and Hottest HPHT Carbonate Well in Central Luconia, Off the Coast of Sarawak, Offshore Malaysia 在马来西亚海上Sarawak海岸的Central Luconia成功钻探了最深、最热的高温高温碳酸盐井
Pub Date : 2022-03-18 DOI: 10.4043/31574-ms
Swee Hong Gary Ong, Warapong Dejdamrongpreecha, Pawan Sookparkkit, Ungku Syafena Ungku Hamzah, Boon Shin Chia, Rurizalakmal Udin, Marzuki Zulkarnain, J. Manson, Chevit Phasook, L. Umar, N. Kongpat
HPHT wells are typically associated with high complexity, technically challenging, long duration, high risk and high NPT as many things could go wrong especially when any of the critical nitty- gritty details are overlooked. The complexity is amplified with high risk of losses in carbonate reservoir with high level of contaminants compounded by the requirement of high mud weight above 17 ppg during monsoon season in an offshore environment. The above sums up the challenges an operator had to manage in a groundbreaking HPHT carbonate appraisal well which had successfully pushed the historical envelope of such well category in Central Luconia area, off the coast of Sarawak where one of the new records of the deepest and hottest carbonate HPHT well had been created. This well took almost 4 months to drill with production testing carried out in a safe and efficient manner whereby more than 4000m of vertical interval was covered by 6 hole sections. With the seamless support from host authority, JV partners and all contractors, the well was successfully delivered within the planned duration and cost, despite the extreme challenges brought about by the COVID-19 pandemic. This paper will share the experience of the entire cycle from pre job engineering/planning, execution and key lesson learnt for future exploitations.
高温高压井通常具有高复杂性、技术挑战性、长工期、高风险和高NPT,因为许多事情都可能出错,特别是当任何关键的细节被忽视时。在海上季风季节,碳酸盐岩储层的污染水平高,泥浆密度要求高于17 ppg,这加大了损失的风险。以上总结了运营商在砂拉越海岸的Central Luconia地区成功地突破了这类井的历史界限,该地区创造了最深、最热的碳酸盐岩高温高温井的新记录之一。这口井花了近4个月的时间进行钻井,并以安全有效的方式进行了生产测试,其中6个井段覆盖了超过4000米的垂直间距。在东道国当局、合资伙伴和所有承包商的无缝支持下,尽管面临COVID-19大流行带来的极端挑战,该井仍在计划的工期和成本内成功交付。本文将分享整个周期的经验,从工作前的工程/规划,执行和未来开发的关键经验教训。
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引用次数: 0
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