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Open Electrode Thermal Poling Setup for Treating Lithium-Aluminosilicate Glass-Ceramics Using Gas Discharge 利用气体放电处理锂铝硅酸盐玻璃陶瓷的开放电极热极化装置
Pub Date : 2024-08-09 DOI: 10.52825/glass-europe.v2i.1320
Jonas Hildebrand, Christian Roos
A setup for thermal poling treatment of glass and glass-ceramic via gas discharge using an open electrode configuration was built and tested successfully. In the setup a thin Pt-wire is used as a top electrode with adjustable distance to the glass sample. The glass rests on a Pt-sheet acting as bottom electrode which again rests on transporting rolls made of alumina. The setup is implemented in a specially built furnace in which the sample is moved underneath the static wire electrode. With this setup, lithium-aluminosilicate (LAS) glass samples were thermally poled at 200 °C for 20 min, 60 min and 180 min with discharge currents ranging from 25 µA to 300 µA. Over time the process gets more unstable but without any major breakdowns. The measured crystallinity at the anode side surface of the post-poling ceramised samples shows a decrease with both treatment time and poling current (i.e. electrical field strength). This is explained with the depletion of Li from the anode side surface layer which becomes stronger with higher electrical fields and continues over time. In scanning electron microscopy (SEM) images of cross sections of the anode sides a mostly glassy layer is observed which adds to the point aforementioned. As a key result this work proved that with an open electrode setup for thermal poling treatments of LAS glasses similar results can be achieved as with a blocking setup. This opens the door to the modification of glasses and corresponding glass-ceramics in an inline and continuous process that can be used industrially.
利用开放式电极配置,通过气体放电对玻璃和玻璃陶瓷进行热极化处理的装置已经建立并测试成功。在该装置中,一根细铂丝被用作顶电极,与玻璃样品的距离可调。玻璃放在作为底电极的铂片上,而铂片又放在氧化铝制成的运输辊上。该装置在一个特制的熔炉中实施,样品在静态金属丝电极下方移动。利用这种装置,锂铝硅酸盐(LAS)玻璃样品在 200 °C 下分别进行了 20 分钟、60 分钟和 180 分钟的热极化,放电电流从 25 µA 到 300 µA。随着时间的推移,该过程变得越来越不稳定,但没有出现任何重大故障。极化后陶瓷样品阳极侧表面的结晶度测量结果显示,随着处理时间和极化电流(即电场强度)的延长,结晶度都在下降。这是因为阳极侧表层的锂损耗随着电场强度的增加而增强,并随着时间的推移而持续。在阳极侧横截面的扫描电子显微镜(SEM)图像中,可以观察到大部分为玻璃层,这进一步证实了上述观点。这项工作的主要成果证明,采用开放式电极设置对 LAS 玻璃进行热极化处理,可以获得与阻塞式设置类似的结果。这为玻璃和相应的玻璃陶瓷的改性打开了一扇门,使其成为一种可用于工业的在线连续工艺。
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引用次数: 0
Phosphate/Silicate Ratio Allows for Fine-Tuning of Bioactive Glass Crystallisation and Glass-Ceramic Microstructure 磷酸盐/硅酸盐比例可微调生物活性玻璃结晶和玻璃陶瓷微观结构
Pub Date : 2024-06-03 DOI: 10.52825/glass-europe.v2i.1187
A. C. Contreras Jaimes, Gloria Kirste, Christian Patzig, J. Martins de Souza e Silva, J. Massera, N. Karpukhina, Robert G. Hill, A. de Pablos-Martín, D. Brauer
A combination of XRD, solid-state NMR and state-of-the-art imaging techniques were used to investigate how the calcium orthophosphate/calcium silicate ratio affects the crystallisation of bioactive glasses in the system SiO2-P2O5-CaO-CaF2. In the phosphate-free glass, xonotlite, wollastonite and cuspidine crystallised. From 2.4 mol% P2O5, fluorapatite also formed, while the amount of wollastonite decreased. Crystallisation tendency was low for low phosphate contents, while above 3 mol% P2O5 it increased. The phosphate-free glass showed a volume crystallisation mechanism with constant activation energy. By contrast, the glass with the largest phosphate to silicate ratio showed both volume and surface crystallisation, causing a pronounced decrease in activation energy with crystallisation degree. This work shows that by changing the phosphate/silicate ratio we can determine which crystal phases form, obtaining for example fluorapatite-free or wollastonite-free glass-ceramics, depending on the desired application and properties such as mechanical strength or activity in contact with physiological solutions.
我们结合使用了 XRD、固态 NMR 和最先进的成像技术来研究正磷酸钙/硅酸钙的比例如何影响 SiO2-P2O5-CaO-CaF2 体系中生物活性玻璃的结晶。在无磷酸盐的玻璃中,氙石、硅灰石和乌斯皮定都结晶了。从 2.4 mol% P2O5 开始,氟磷灰石也开始形成,而硅灰石的数量则有所减少。磷酸盐含量较低时,结晶趋势较低,而 P2O5 含量超过 3 摩尔时,结晶趋势增加。无磷酸盐玻璃显示出一种活化能恒定的体积结晶机制。相比之下,磷酸盐与硅酸盐比值最大的玻璃同时表现出体积和表面结晶,导致活化能随着结晶程度的增加而明显下降。这项研究表明,通过改变磷酸盐/硅酸盐的比例,我们可以决定形成哪种晶相,从而获得无磷灰石或无硅灰石玻璃陶瓷,具体取决于所需的应用和特性,如机械强度或与生理溶液接触时的活性。
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引用次数: 0
Assessment of the Thermal Shock Resistance of Neodymium Doped Alumino-Phosphate Laser Glasses 评估掺钕磷铝激光玻璃的抗热震性
Pub Date : 2023-12-06 DOI: 10.52825/glass-europe.v1i.890
Crystal Guillet, Rafael José Jiménez-Riobóo, Francisco Muñoz
The resistance to thermal shock is one of the main properties to be considered in the design of glasses for their application as high power and high energy laser glasses. Neodymium doped phosphate glasses have inherent spectroscopic advantages for their use as laser hosts, however, their rather low mechanical performance can be a limiting factor for their use. It is very important to characterise the thermo-mechanical resistance of proprietary phosphate glass compositions as laser glasses, however, it is not common to find systematic studies on the influence of glass composition on the thermal shock resistance in phosphate glasses, which is defined as the mechanical resistance of the material to the stresses generated by thermal fluctuations. This includes considering the elastic properties of the medium, its thermal conductivity, the coefficient of thermal expansion and the fracture toughness. In the present work we have studied these properties in a series of alumino-phosphate glasses doped with Nd2O3 as a function of the alumina content. The above properties have been determined by Brillouin spectroscopy, dilatometry and thermal diffusivity, while the fracture toughness has been approached by means of a theoretical model that uses the calculation of the energy necessary to create a new surface while a pre-existing crack progresses. The results showed that the calculated fracture toughness agrees with the one of similar commercial laser glass compositions, and that the thermal shock resistance calculated in the metaphosphate glasses increases with the addition of Al2O3.
抗热冲击性能是高功率高能激光玻璃设计中需要考虑的主要性能之一。掺钕磷酸盐玻璃作为激光宿主具有固有的光谱优势,但其较低的机械性能可能成为其使用的限制因素。将专有磷酸盐玻璃成分的热机械电阻表征为激光玻璃是非常重要的,然而,关于玻璃成分对磷酸盐玻璃的热冲击电阻影响的系统研究并不常见,磷酸盐玻璃的热冲击电阻被定义为材料对热波动产生的应力的机械电阻。这包括考虑介质的弹性性能、导热系数、热膨胀系数和断裂韧性。在本研究中,我们研究了一系列掺Nd2O3的磷酸铝玻璃的这些性能与氧化铝含量的关系。上述性能已通过布里渊光谱、膨胀测量法和热扩散系数确定,而断裂韧性已通过理论模型接近,该模型使用计算在原有裂纹发展时产生新表面所需的能量。结果表明,计算得到的断裂韧性与同类工业激光玻璃的断裂韧性基本一致,并且随着Al2O3的加入,偏磷酸盐玻璃的抗热震性能有所提高。
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引用次数: 0
Viscous Sintering of Acid Leached Glass Powders 酸浸玻璃粉的粘性烧结
Pub Date : 2023-11-23 DOI: 10.52825/glass-europe.v1i.681
Roger Gomes Fernandes, R. Al-Mukadam, H. Bornhöft, S. Reinsch, Ralf Müller, Susanne Selle, J. Deubener
The process of viscous flow sintering is a phenomenon that is closely linked to the surface properties of the glass particles. In this work, we studied the extreme case of acid-leaching of soda-lime-silicate glass beads of two different particle size distributions and its effects on non-isothermal viscous sintering of powder compacts. Depth profiling of the chemical composition after leaching revealed a near-surface layer depleted in alkali and alkaline earth ions, associated with concurrent hydration as mass loss was detected by thermogravimetry. Heating microscopy showed that acid treatment of glasses shifted the sinter curves to higher temperatures with increasing leaching time. Modelling of the shrinkage with the cluster model predicted a higher viscosity of the altered surface layer, while analysis of the time scales of mass transport of mobile species (Na+, Ca2+ and H2O) during isochronous sintering revealed that diffusion of Na+ can compensate for concentration gradients before sintering begins. Also, exchanged water species can diffuse out of the altered layer, but the depletion of Ca2+ in the altered surface layer persists during the sinter interval, resulting in a glass with higher viscosity, which causes sintering to slow down.
粘流烧结过程是一种与玻璃颗粒表面特性密切相关的现象。在这项工作中,我们研究了两种不同粒度分布的钠钙硅酸盐玻璃微珠的酸浸出极端情况及其对粉末密实体非等温粘流烧结的影响。浸出后的化学成分深度剖面图显示,近表面层的碱和碱土离子含量减少,与同时发生的水合作用有关,因为热重仪检测到了质量损失。加热显微镜显示,随着沥滤时间的延长,玻璃的酸处理使烧结曲线向更高温度移动。用聚类模型对收缩进行建模后发现,改变后的表层粘度较高,而对等时烧结过程中流动物种(Na+、Ca2+ 和 H2O)的质量迁移时间尺度进行分析后发现,Na+ 的扩散可以在烧结开始前补偿浓度梯度。此外,交换的水物种可以扩散出改变层,但改变表层中 Ca2+ 的耗竭在烧结间隔期间持续存在,导致玻璃具有更高的粘度,从而导致烧结速度减慢。
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引用次数: 0
Surface Hardness and Abrasion Threshold of Chemically Strengthened Soda-Lime Silicate Glasses After Steam Processing 蒸汽处理后化学强化钠石灰硅酸盐玻璃的表面硬度和磨损阈值
Pub Date : 2023-08-16 DOI: 10.52825/glass-europe.v1i.435
Gohar Sani, Roman Sajzew, R. Limbach, S. Sawamura, A. Koike, L. Wondraczek
Chemical strengthening by diffusive ion exchange (IOX) is a common method to improve the mechanical performance of glass products. However, the process of ion-stuffing is often associated with an increase of surface hardness and a decrease of the resistance to abrasive wear during scratching, even when the thickness of the exchanged layer is low. Autoclave steam-treatment presents a way to compensate the enhanced surface brittleness accompanying IOX. It causes a notable shift in the load threshold for microabrasion to more abrasion-resistant glasses. Subject to the specific processing parameters, the softening effect is constrained to a surface layer of less than 500 nm in thickness; therefore, the overall compressive stress profile is not affected and the advantages of IOX strengthening are retained. In turn, ion-stuffing by IOX counteracts severe autoclave corrosion of soda-lime silicate glasses, making them suitable for a combination of both processes.
扩散离子交换(IOX)化学强化是提高玻璃制品机械性能的常用方法。然而,离子填充过程通常伴随着表面硬度的增加和刮擦过程中抗磨料磨损的降低,即使交换层的厚度很低。高压釜蒸汽处理提供了一种方法来补偿增加的表面脆性伴随IOX。它引起微磨损载荷阈值向更耐磨玻璃的显著转变。受具体工艺参数的限制,软化效果限制在表层厚度小于500nm;因此,整体压应力分布不受影响,并保留了IOX强化的优势。反过来,IOX的离子填充抵消了钠钙硅酸盐玻璃的严重高压灭菌器腐蚀,使它们适合两种工艺的组合。
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引用次数: 0
Hydrogen Permeability of Tectosilicate Glasses for Tank Barrier Liners 储罐屏障衬里用构造硅酸盐玻璃的透氢性能
Pub Date : 2023-06-26 DOI: 10.52825/glass-europe.v1i.425
S. Reinsch, T. Welter, R. Müller, J. Deubener
The permeation of hydrogen gas was studied in meta-aluminous (tectosilicate) glass powders of Li2O×Al2O3×SiO2 (LAS), Na2O×Al2O3×SiO2 (NAS) and MgO×Al2O3×SiO2 (MAS) systems by pressure loading and vacuum extraction in the temperatures range 210–310 °C. With this method, both the solubility S and the diffusivity D were determined, while the permeability was given by the product SD. For all glasses, S was found to decrease with temperature, while D increased. Since the activation energy of diffusion of H2 molecules exceeded that of dissolution, permeation increased slightly with temperature. When extrapolated to standard conditions (25 °C), the permeability of tectosilicate glasses was found to be only 10-22–10-24 mol H2 (m s Pa)-1, which is 8–10 magnitudes lower than most polymers. Thin glass liners of these compositions are expected to be the most effective barrier for tanks of pressurised hydrogen.
在210 ~ 310℃的温度范围内,采用压力加载和真空抽提的方法研究了Li2O×Al2O3×SiO2 (LAS)、Na2O×Al2O3×SiO2 (NAS)和MgO×Al2O3×SiO2 (MAS)体系的元铝(构造硅酸盐)玻璃粉中氢气的渗透。通过这种方法,可以确定溶解度S和扩散率D,而渗透率由产物SD给出。所有玻璃的S随温度的升高而降低,而D随温度的升高而升高。由于H2分子的扩散活化能大于溶解活化能,所以随着温度的升高,渗透率略有增加。当外推到标准条件(25°C)时,发现构造硅酸盐玻璃的渗透率仅为10-22-10-24 mol H2 (m s Pa)-1,比大多数聚合物低8-10个数量级。这些成分的薄玻璃衬里有望成为加压氢气储罐最有效的屏障。
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