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Study on the remaining useful life prediction method of hydraulic slide valve based on degradation-competition failure sharing random effect identification 基于退化-竞争失效共享随机效应识别的液压滑阀剩余使用寿命预测方法研究
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-05-20 DOI: 10.1108/ilt-11-2023-0361
Xiao Yang, Xinbo Qian
PurposeHydraulic slide valve failure often results from competing failure modes, termed competitive failure. To enhance prediction accuracy for hydraulic slide valve remaining useful life, the authors propose a method incorporating competitive failure and Monte Carlo simulation. This method allows for more accurate prediction of hydraulic slide valve remaining useful life.Design/methodology/approachIn this paper, the competitive failure mode of the hydraulic slide valve is analyzed by studying the two failure modes of the hydraulic slide valve, and the prediction of the remaining useful life of the hydraulic slide valve is studied by using the sample set generated by Monte Carlo simulation and the competitive failure joint model.FindingsThe results show that the proposed prediction method based on competitive failure and Monte Carlo simulation is more accurate than the traditional Bayesian joint model prediction method when dealing with the failure mode competition phenomenon of hydraulic slide valve.Originality/valueIn this paper, the remaining useful life prediction of hydraulic slide valve with competitive failure characteristics is studied, which provides a new idea for the remaining useful life prediction method.Peer reviewThe peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2023-0361/
目的 液压滑阀故障通常是由相互竞争的故障模式造成的,称为竞争性故障。为了提高液压滑阀剩余使用寿命的预测精度,作者提出了一种结合竞争性故障和蒙特卡罗模拟的方法。本文通过研究液压滑阀的两种失效模式,分析了液压滑阀的竞争失效模式,并利用蒙特卡罗模拟生成的样本集和竞争失效联合模型,研究了液压滑阀剩余使用寿命的预测。结果表明,在处理液压滑阀的失效模式竞争现象时,所提出的基于竞争失效和蒙特卡罗仿真的预测方法比传统的贝叶斯联合模型预测方法更准确。原创性/价值本文研究了具有竞争失效特征的液压滑阀的剩余使用寿命预测,为剩余使用寿命预测方法提供了一种新思路。同行评议本文的同行评议记录可在以下网址查阅:https://publons.com/publon/10.1108/ILT-11-2023-0361/。
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引用次数: 0
Predicting friction coefficient of textured 45# steel based on machine learning and analytical calculation 基于机器学习和分析计算预测纹理 45# 钢的摩擦系数
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-05-07 DOI: 10.1108/ilt-01-2024-0009
Zhenshun Li, Jiaqi Li, Ben An, Rui Li

Purpose

This paper aims to find the best method to predict the friction coefficient of textured 45# steel by comparing different machine learning algorithms and analytical calculations.

Design/methodology/approach

Five machine learning algorithms, including K-nearest neighbor, random forest, support vector machine (SVM), gradient boosting decision tree (GBDT) and artificial neural network (ANN), are applied to predict friction coefficient of textured 45# steel surface under oil lubrication. The superiority of machine learning is verified by comparing it with analytical calculations and experimental results.

Findings

The results show that machine learning methods can accurately predict friction coefficient between interfaces compared to analytical calculations, in which SVM, GBDT and ANN methods show close prediction performance. When texture and working parameters both change, sliding speed plays the most important role, indicating that working parameters have more significant influence on friction coefficient than texture parameters.

Originality/value

This study can reduce the experimental cost and time of textured 45# steel, and provide a reference for the widespread application of machine learning in the friction field in the future.

本文旨在通过比较不同的机器学习算法和分析计算,找到预测纹理 45# 钢摩擦系数的最佳方法。设计/方法/途径本文应用了五种机器学习算法,包括 K-nearest neighbor、随机森林、支持向量机 (SVM)、梯度提升决策树 (GBDT) 和人工神经网络 (ANN),来预测油润滑下纹理 45# 钢表面的摩擦系数。结果表明,与分析计算相比,机器学习方法可以准确预测界面间的摩擦系数,其中 SVM、GBDT 和 ANN 方法的预测性能接近。当纹理和工作参数同时发生变化时,滑动速度的作用最大,这表明工作参数对摩擦系数的影响比纹理参数更为显著。
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引用次数: 0
Preparation and tribological properties of porous polyimide modified by graphene 石墨烯修饰的多孔聚酰亚胺的制备及其摩擦学特性
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-05-06 DOI: 10.1108/ilt-12-2023-0415
Ting Li, Junmiao Wu, Junhai Wang, Yunwu Yu, Xinran Li, Xiaoyi Wei, Lixiu Zhang

Purpose

The purpose of this article is to prepare graphene/polyimide composite materials for use as bearing cage materials, improving the friction and wear performance of bearing cages.

Design/methodology/approach

The oil absorption and discharge tests were conducted to evaluate the oil content properties of the materials, while the mechanical properties were analyzed through cross-sectional morphology examination. Investigation into the tribological behavior and wear mechanisms encompassed characterization and analysis of wear trace morphology in PPI-based materials. Consequently, the influence of varied graphene nanoplatelets (GN) concentrations on the oil content, mechanical and tribological properties of PPI-based materials was elucidated.

Findings

The composites exhibit excellent oil-containing properties due to the increased porosity of PPI-GN composites. The robust formation of covalent bonds between GN and PPI amplifies the adhesive potency of the PPI-GN composites, thereby inducing a substantial enhancement in impact strength. Notably, the PPI-GN composites showed enhanced lubrication properties compared to PPI, which was particularly evident at a GN content of 0.5 Wt.%, as evidenced by the minimization of the average coefficient of friction and the width of the abrasion marks.

Practical implications

This paper includes implications for elucidating the wear mechanism of the polyimide composites under frictional wear conditions and then to guide the optimization of oil content and tribological properties of polyimide bearing cage materials.

Originality/value

In this paper, homogeneously dispersed PPI-GN composites were effectively synthesized by introducing GN into a polyimide matrix through in situ polymerization, and the lubrication mechanism of the PPI composites was compared with that of the PPI-GN composites to illustrate the composites’ superiority.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0415

目的本文旨在制备可用作轴承保持架材料的石墨烯/聚酰亚胺复合材料,以改善轴承保持架的摩擦和磨损性能。对摩擦学行为和磨损机制的研究包括对基于 PPI 的材料的磨损痕迹形态进行表征和分析。结果由于 PPI-GN 复合材料的孔隙率增加,复合材料表现出优异的含油性能。GN 和 PPI 之间共价键的牢固形成增强了 PPI-GN 复合材料的粘合力,从而大大提高了冲击强度。值得注意的是,与 PPI 相比,PPI-GN 复合材料显示出更强的润滑性能,这一点在 GN 含量为 0.5 Wt.% 时尤为明显,这体现在平均摩擦系数和磨痕宽度的最小化上。原创性/价值本文通过原位聚合将 GN 引入聚酰亚胺基体中,有效合成了均匀分散的 PPI-GN 复合材料,并比较了 PPI 复合材料与 PPI-GN 复合材料的润滑机理,从而说明了复合材料的优越性。同行评审本文的同行评审历史可在以下网站查阅:https://publons.com/publon/10.1108/ILT-12-2023-0415。
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引用次数: 0
Revealing the tribological mechanism of synergistic effect between MoDTC and P-containing additives in aluminum-based grease 揭示铝基润滑脂中 MoDTC 与含 P 添加剂协同作用的摩擦学机理
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-05-03 DOI: 10.1108/ilt-12-2023-0410
Hui Zhao, Shunzhen Ren, Zhengbo Zhong, Zhipeng Li, Tianhui Ren

Purpose

This study aims to reveal the tribological mechanism of synergistic effect between MoDTC and P-containing additives in aluminum-based grease.

Design/methodology/approach

The authors prepared a molybdenum dialkyl dithiocarbamate (MoDTC) and revealed the tribological mechanism of synergistic effect between MoDTC and P-containing additives in aluminum-based grease by combining with ZDDP and P-containing and S-free additives.

Findings

The MoDTC the authors prepared has good friction-reducing and anti-wear properties in aluminum-based grease and has an obvious synergistic effect with ZDDP. MoDTC and ZDDP have a significant synergistic effect on the tribological properties in aluminum-based grease, mainly because of the formation of phosphates and metaphosphates as well as more MoS2 in the friction film. P element plays a facilitating role in the chemical conversion of MoDTC to MoS2.

Originality/value

The experiments of MoDTC with tributyl phosphate and trimethylphenyl phosphate confirm that the P element plays a facilitating role in the chemical conversion of MoDTC into MoS2.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0410

设计/方法/途径 作者制备了一种二烷基二硫代氨基甲酸钼(MoDTC),并通过与 ZDDP、含 P 和不含 S 的添加剂结合使用,揭示了 MoDTC 与含 P 添加剂在铝基润滑脂中的摩擦学协同效应机理。研究结果作者制备的 MoDTC 在铝基润滑脂中具有良好的减摩抗磨性能,并与 ZDDP 具有明显的协同效应。MoDTC 和 ZDDP 对铝基润滑脂的摩擦学性能有明显的协同作用,主要是因为在摩擦膜中形成了磷酸盐和偏磷酸盐以及更多的 MoS2。P元素在MoDTC向MoS2的化学转化过程中起到了促进作用。原创性/价值MoDTC与磷酸三丁酯和磷酸三甲基苯酯的实验证实,P元素在MoDTC向MoS2的化学转化过程中起到了促进作用。同行评议本文的同行评议记录见:https://publons.com/publon/10.1108/ILT-12-2023-0410。
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引用次数: 0
Transfer film formation and dissipation and its effect on friction coefficient in NAO friction materials containing FeS2 lubricant 含有 FeS2 润滑剂的 NAO 摩擦材料中转移膜的形成和消散及其对摩擦系数的影响
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-30 DOI: 10.1108/ilt-09-2023-0308
Sangryul Go

Purpose

The purpose of this study is to investigate the accumulation process of transfer film formation and dissipation and its effect on friction coefficients in non asbestos organic friction materials with various lubricant FeS2 contents.

Design/methodology/approach

In total, 2.5%, 5% and 10% FeS2 were added as lubricating components to the friction materials. Friction tests composed of two stages were conducted for these friction materials, and the friction surfaces of the counterpart discs were examined using scanning electron microscopy.

Findings

The transfer film formation reduced the friction coefficients, and the transfer film dissipation influenced the recovery of the friction coefficients. The effect of a high content of FeS2 was to promote the transfer film formation at high temperatures and to hinder the transfer film dissipation at low temperatures, thus resulting in a decrease in the friction coefficients at high temperatures together with recovery retardation at low temperatures.

Originality/value

FeS2 contributed to the transfer film formation at high temperatures in the fade test but hindered the transfer film removal in the recovery test, resulting in the retardation of friction coefficient recovery. The mechanism by which the FeS2 lubricant component affected the transfer film formation and dissipation was analyzed and attributed to the different levels of FeS2 pyrolysis at different temperature levels.

设计/方法/途径在摩擦材料中分别添加了 2.5%、5% 和 10% 的 FeS2 作为润滑成分。结果转移膜的形成降低了摩擦系数,转移膜的消散影响了摩擦系数的恢复。高含量 FeS2 的作用是在高温下促进转移膜的形成,而在低温下阻碍转移膜的消散,从而导致高温下摩擦系数的降低和低温下摩擦系数恢复的迟缓。分析了 FeS2 润滑剂成分影响转移膜形成和消散的机理,并将其归因于不同温度下 FeS2 的热解程度不同。
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引用次数: 0
Analysis of the impact of graphene nano-lubricating oil on thermal performance of hydrostatic bearing 石墨烯纳米润滑油对静压轴承热性能的影响分析
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-30 DOI: 10.1108/ilt-12-2023-0388
Dongju Chen, Yupeng Zhao, Kun Sun, Ri Pan, Jinwei Fan

Purpose

To enhance the performance of hydrostatic bearings, graphene serves as a lubricant additive. Using the high thermal conductivity of graphene, the purpose of this study is to focus on the impact of graphene nano-lubricating oil hydrostatic bearing temperature rise at various speeds and eccentricities.

Design/methodology/approach

The thermal conductivity of graphene nano-lubricating oil was calculated by molecular dynamics method and based on the viscosity–temperature effect, the coupled heat transfer finite element model of hydrostatic bearing was established; temperature rise of pure lubricating oil and graphene nano-lubricating oil hydrostatic bearing were analysed at different speed and eccentricity based on computational fluid dynamics method.

Findings

With the increase of speed and eccentricity, the temperature rise of 0.2% graphene nano-lubricating oil bearings is lower than that of pure lubricating oil bearings; in addition with the increase of graphene mass fraction, the temperature rise of graphene nano-lubricating oil bearings is always higher than that of pure lubricating oil bearings, and the higher the speed, the more obvious the phenomenon.

Originality/value

The effects of graphene as a lubricant additive on the thermal conductivity of nano-lubricating oil and the variation of the temperature rise of graphene nano-lubricating oil bearings compared to pure lubricating oil bearings were analysed by combining micro and macro methods.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0388

目的 为提高静压轴承的性能,石墨烯可用作润滑油添加剂。本研究利用石墨烯的高导热性,重点研究石墨烯纳米润滑油在不同转速和偏心率下对静压轴承温升的影响。设计/方法/途径采用分子动力学方法计算了石墨烯纳米润滑油的导热系数,并基于粘温效应建立了静压轴承的耦合传热有限元模型;基于计算流体动力学方法分析了纯润滑油和石墨烯纳米润滑油静压轴承在不同速度和偏心率下的温升。随着转速和偏心率的增加,0.2%石墨烯纳米润滑油轴承的温升低于纯润滑油轴承;此外,随着石墨烯质量分数的增加,石墨烯纳米润滑油轴承的温升始终高于纯润滑油轴承,且转速越高,该现象越明显。独创性/价值通过微观和宏观相结合的方法,分析了石墨烯作为润滑油添加剂对纳米润滑油导热性的影响,以及石墨烯纳米润滑油轴承与纯润滑油轴承相比的温升变化。同行评议本文的同行评议历史见:https://publons.com/publon/10.1108/ILT-12-2023-0388。
{"title":"Analysis of the impact of graphene nano-lubricating oil on thermal performance of hydrostatic bearing","authors":"Dongju Chen, Yupeng Zhao, Kun Sun, Ri Pan, Jinwei Fan","doi":"10.1108/ilt-12-2023-0388","DOIUrl":"https://doi.org/10.1108/ilt-12-2023-0388","url":null,"abstract":"<h3>Purpose</h3>\u0000<p>To enhance the performance of hydrostatic bearings, graphene serves as a lubricant additive. Using the high thermal conductivity of graphene, the purpose of this study is to focus on the impact of graphene nano-lubricating oil hydrostatic bearing temperature rise at various speeds and eccentricities.</p><!--/ Abstract__block -->\u0000<h3>Design/methodology/approach</h3>\u0000<p>The thermal conductivity of graphene nano-lubricating oil was calculated by molecular dynamics method and based on the viscosity–temperature effect, the coupled heat transfer finite element model of hydrostatic bearing was established; temperature rise of pure lubricating oil and graphene nano-lubricating oil hydrostatic bearing were analysed at different speed and eccentricity based on computational fluid dynamics method.</p><!--/ Abstract__block -->\u0000<h3>Findings</h3>\u0000<p>With the increase of speed and eccentricity, the temperature rise of 0.2% graphene nano-lubricating oil bearings is lower than that of pure lubricating oil bearings; in addition with the increase of graphene mass fraction, the temperature rise of graphene nano-lubricating oil bearings is always higher than that of pure lubricating oil bearings, and the higher the speed, the more obvious the phenomenon.</p><!--/ Abstract__block -->\u0000<h3>Originality/value</h3>\u0000<p>The effects of graphene as a lubricant additive on the thermal conductivity of nano-lubricating oil and the variation of the temperature rise of graphene nano-lubricating oil bearings compared to pure lubricating oil bearings were analysed by combining micro and macro methods.</p><!--/ Abstract__block -->\u0000<h3>Peer review</h3>\u0000<p>The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0388</p><!--/ Abstract__block -->","PeriodicalId":13523,"journal":{"name":"Industrial Lubrication and Tribology","volume":null,"pages":null},"PeriodicalIF":1.6,"publicationDate":"2024-04-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140809951","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of turbulent cavitation effects on water-lubricated bearing in single screw compressors 单螺杆压缩机中水润滑轴承的湍流气蚀效应分析
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-24 DOI: 10.1108/ilt-01-2024-0029
Qingyang Wang, Weifeng Wu, Ping Zhang, Chengqiang Guo, Yifan Yang

Purpose

To guide the stable radius clearance choice of water-lubricated bearings for single screw compressors, this paper aims to analyze the effects of turbulence and cavitation on bearing performance under two conditions of specified external load and radius clearance.

Design/methodology/approach

A modified Reynolds equation considering turbulence and cavitation is adopted, based on the Jakobsson–Floberg–Olsson boundary condition, Ng–Pan model and turbulent factors. The equation is solved using the finite difference method and successive over-relaxation method to investigate the bearing performance.

Findings

The turbulent effect can increase the hydrodynamic pressure and cavitation. In addition, the turbulent effect can lead to an increase in the equilibrium radius clearance. The turbulent region exhibits a higher load capacity and cavitation rate. However, the increased cavitation negatively impacts the frictional coefficient and end flow rate. The impact of turbulence increases as the radius clearance decreases. As the rotating speed increases, the turbulence effect has a greater impact on the bearing characteristics.

Originality/value

The research can provide theoretical support for the design of water-lubricated journal bearings used in high-speed water-lubricated single screw compressors.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0029/

为了指导单螺杆压缩机水润滑轴承的稳定半径游隙选择,本文旨在分析在指定外载荷和半径游隙两种条件下湍流和气蚀对轴承性能的影响。设计/方法/途径基于 Jakobsson-Floberg-Olsson 边界条件、Ng-Pan 模型和湍流因子,采用了考虑湍流和气蚀的修正雷诺方程。采用有限差分法和连续超松弛法对方程进行求解,以研究轴承的性能。此外,湍流效应会导致平衡半径间隙增大。湍流区域显示出更高的承载能力和空化率。然而,气蚀的增加会对摩擦系数和末端流速产生负面影响。湍流的影响随着半径间隙的减小而增大。原创性/价值该研究可为高速水润滑单螺杆压缩机中使用的水润滑轴颈轴承的设计提供理论支持。同行评议本文的同行评议记录可在以下网站查阅:https://publons.com/publon/10.1108/ILT-01-2024-0029/。
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引用次数: 0
Bio-based lubricant with additives: tribological performances in hydrodynamic journal bearing 含添加剂的生物基润滑剂:流体动力轴颈轴承的摩擦学性能
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-18 DOI: 10.1108/ilt-11-2023-0363
Amanda Norazman, Zulhanafi Paiman, Syahrullail Samion, Muhammad Noor Afiq Witri Muhammad Yazid, Zuraidah Rasep

Purpose

The purpose of this paper is to investigate the performance of bio-based lubricants (BBL), namely, palm mid-olein (PMO) enriched with an antioxidant agent, tertiary-butylhydroquinone (TBHQ) and a viscosity improver, ethylene-vinyl acetate (EVA), in journal bearing (JB) applications.

Design/methodology/approach

Samples of the BBL were prepared by blending it with TBHQ and EVA at various blending ratios. The oxidative stability (OS) and viscosity of the BBL samples were examined using differential scanning calorimetry and a viscometer, respectively. Meanwhile, their performance in JB applications was evaluated through the use of a JB test rig with a 0.5 length-to-diameter ratio at various operating conditions.

Findings

It was found that the combination of PMO + TBHQ + EVA demonstrated a superior oil film pressure and load-carrying capacity, resulting in a reduced friction coefficient and a smaller attitude angle compared to the use of only PMO or VG68. However, it was observed that the addition of TBHQ and EVA to the PMO did not have a significant impact on the minimum oil film thickness.

Practical implications

The results would be quite useful for researchers generally and designers of bearings in particular.

Originality/value

This study used PMO as the base stock, and its compatibility with TBHQ and EVA was investigated in terms of its OS and viscosity. The performance of this treated BBL was evaluated in a hydrodynamic JB.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2023-0363/

本文旨在研究生物基润滑油(BBL),即富含抗氧化剂叔丁基对苯二酚(TBHQ)和粘度改进剂乙烯-醋酸乙烯酯(EVA)的棕榈中油脂(PMO)在轴颈轴承(JB)应用中的性能。使用差示扫描量热仪和粘度计分别检测了 BBL 样品的氧化稳定性(OS)和粘度。研究结果发现,与仅使用 PMO 或 VG68 相比,PMO + TBHQ + EVA 的组合具有更出色的油膜压力和承载能力,从而降低了摩擦系数,减小了姿态角。但观察发现,在 PMO 中添加 TBHQ 和 EVA 对最小油膜厚度的影响并不大。在流体力学 JB 中对这种处理过的 BBL 的性能进行了评估。同行评议本文的同行评议历史见:https://publons.com/publon/10.1108/ILT-11-2023-0363/。
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引用次数: 0
Slip flow and thermal characteristics in gas thrust bearings with rough surfaces 带粗糙表面的气体推力轴承中的滑动流动和热特性
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-17 DOI: 10.1108/ilt-10-2023-0318
Cheng Xiong, Bo Xu, Zhenqian Chen

Purpose

This study aims to investigate the rarefaction effects on flow and thermal performances of an equivalent sand-grain roughness model for aerodynamic thrust bearing.

Design/methodology/approach

In this study, a model of gas lubrication thrust bearing was established by modifying the wall roughness and considering rarefaction effect. The flow and lubrication characteristics of gas film were discussed based on the equivalent sand roughness model and rarefaction effect.

Findings

The boundary slip and the surface roughness effect lead to a decrease in gas film pressure and temperature, with a maximum decrease of 39.2% and 8.4%, respectively. The vortex effect present in the gas film is closely linked to the gas film’s pressure. Slip flow decreases the vortex effect, and an increase in roughness results in the development of slip flow. The increase of roughness leads to a decrease for the static and thermal characteristics.

Originality/value

This work uses the rarefaction effect and the equivalent sand roughness model to investigate the lubrication characteristics of gas thrust bearing. The results help to guide the selection of the surface roughness of rotor and bearing, so as to fully control the rarefaction effect and make use of it.

目的 本研究旨在探讨稀化效应对空气动力推力轴承等效砂粒粗糙度模型的流动和热性能的影响。研究结果边界滑移和表面粗糙度效应导致气膜压力和温度下降,最大降幅分别为 39.2% 和 8.4%。气膜中存在的涡流效应与气膜压力密切相关。滑流会降低涡流效应,而粗糙度的增加会导致滑流的产生。粗糙度的增加导致静特性和热特性的降低。研究结果有助于指导转子和轴承表面粗糙度的选择,从而充分控制和利用稀油效应。
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引用次数: 0
Tribological properties of aluminum alloy coated with graphene oxide/polyvinyl alcohol composites after micro-arc oxidation 氧化石墨烯/聚乙烯醇复合材料涂层铝合金在微弧氧化后的摩擦学特性
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-17 DOI: 10.1108/ilt-12-2023-0427
Jian Sun, Zhanshuai Fan, Yi Yang, Chengzhi Li, Nan Tu, Jian Chen, Hailin Lu

Purpose

Aluminum alloy is considered an ideal material in aerospace, automobile and other fields because of its lightweight, high specific strength and easy processing. However, low hardness and strength of the surface of aluminum alloys are the main factors that limit their applications. The purpose of this study is to obtain a composite coating with high hardness and lubricating properties by applying GO–PVA over MAO coating.

Design/methodology/approach

A pulsed bipolar power supply was used as power supply to prepare the micro-arc oxidation (MAO) coating on 6061 aluminum sample. Then a graphene oxide-polyvinyl alcohol (GO–PVA) composite coating was prepared on MAO coating for subsequent experiments. Samples were characterized by Fourier infrared spectroscopy, X-ray diffraction, Raman spectroscopy and thermogravimetric analysis. The friction test is carried out by the relative movement of the copper ball and the aluminum disk on the friction tester.

Findings

Results showed that the friction coefficient of MAO samples was reduced by 80% after treated with GO–PVA composite film.

Originality/value

This research has made a certain contribution to the surface hardness and tribological issues involved in the lightweight design of aluminum alloys.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0427/

目的 铝合金因其重量轻、比强度高和易于加工而被认为是航空航天、汽车和其他领域的理想材料。然而,铝合金表面硬度和强度低是限制其应用的主要因素。本研究的目的是通过在 MAO 涂层上涂覆 GO-PVA 来获得一种具有高硬度和润滑性能的复合涂层。然后在 MAO 涂层上制备氧化石墨烯-聚乙烯醇(GO-PVA)复合涂层,用于后续实验。样品通过傅立叶红外光谱、X 射线衍射、拉曼光谱和热重分析进行表征。摩擦测试是通过铜球和铝盘在摩擦测试仪上的相对运动来进行的。研究结果研究结果表明,经过 GO-PVA 复合薄膜处理后,MAO 样品的摩擦系数降低了 80%。原创性/价值这项研究对铝合金轻量化设计所涉及的表面硬度和摩擦学问题做出了一定的贡献。同行评议本文的同行评议记录可在以下网址查阅:https://publons.com/publon/10.1108/ILT-12-2023-0427/。
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引用次数: 0
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