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Optimization and crashworthiness investigation of empty and aluminium foam filled square tubes 空泡铝填充方管的优化及耐撞性研究
Pub Date : 2016-01-01 DOI: 10.17706/IJMSE.2017.5.2.69-78
R. Singh, Puneet Pawar
Foam-filled thin-walled structures have drawn considerable attention and been widely applied in automotive and aerospace industries for their significant advantages in a high energy absorption and light weight. Recently the application of foam filled square tube in automobile industries has taken hike because of crashworthiness characteristic of foams. In the present study, energy absorption capacity of the empty (aluminum and mild steel) and foam in-filled (various aluminum alloys) square tubes have been numerically evaluated under car hitting condition. The finite element method (FEM) is applied in modeling the empty and foam-filled square tubes. The results show that the foam-filled square tubes have outstanding energy absorption characteristics under all the conditions considered. Based on the study results, best combination of materials in shell column wall and in-filled foam has been recommended.
泡沫填充薄壁结构以其吸能高、重量轻等显著优点,在汽车和航空航天工业中得到了广泛的应用。由于泡沫材料的耐碰撞特性,近年来泡沫填充方管在汽车工业中的应用得到了迅速发展。本文对空方管(铝和低碳钢)和填充泡沫方管(各种铝合金)在汽车碰撞条件下的吸能能力进行了数值计算。采用有限元法对空方管和填充泡沫方管进行了数值模拟。结果表明,在各种条件下,泡沫填充方管均具有良好的吸能特性。根据研究结果,推荐了壳柱壁和填充泡沫材料的最佳组合。
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引用次数: 0
Corrosion protection of rebar steel in marine atmosphere by nanocoating 纳米涂层对螺纹钢在海洋大气中的防腐作用
Pub Date : 2014-12-23 DOI: 10.4172/2321-6212.1000113
R. Singh, S. Misra
Rebar steel is an important building material which is basically used for construction works. This metal is reinforced with concrete for construction of bridges and houses. Such types of bridges and houses face corrosive problems in coastal areas because high concentration of Cl− ions marine atmosphere. There are several porosities on the surface bridges and houses. The chloride ions enter inside the building materials and develop electrochemical cell on the surface of rebar steel. Rebar steel undergoes process of corrosion reaction and creates several forms of corrosion like galvanic, pitting, stress and crevice. Chlorides ions develop internal and external corrosive effect for rebar steel and concrete hence disbanding occur between building materials. This corrosive ion decreases life of building materials, increase maintenance costs and sometimes major accident takes place. The hydroxides of magnesium and calcium are present in concrete. Chloride ion reacts with these hydroxides and decreases the pH value of concrete thus accelerate the rate of corrosion reaction. Nanocoating of Mg3(PO4)2 with DLC filler is applied to control corrosion of rebar steel in marine atmosphere. The uncoated and coated rebar steel with Mg3(PO4)2 were exposed to marine atmosphere in different seasons like summer, rainy and winter. The corrosion rate of metal was analyzed in these seasons. The results show that though corrosion rate is minimized it does not produce good results. Porosities are developed on the surface of rebar steel coated with Mg3(PO4)2 which is reactive with chlorine ion. DLC is used as filler to close the porosities of coated rebar steel and again the corrosion rate of rebar steel was analyzed in the above mentioned seasons. It is found that this filler has good inhibition effect in marine atmosphere. The corrosion of metal was determined by gravimetric and potentiostatic polarization methods. Coating work was completed with application of nozzle sprays and vapour deposition methods. Coating efficiency, surface coverage area and stability of coating material were calculated with Arrhenius, Langmuir isotherm, Temkin equation, free energy, enthalpy and entropy.
螺纹钢是一种重要的建筑材料,主要用于建筑工程。这种金属用混凝土加固,用于建造桥梁和房屋。这种类型的桥梁和房屋在沿海地区面临腐蚀问题,因为高浓度的Cl -离子海洋大气。在桥和房子的表面有几个孔隙。氯离子进入建筑材料内部,在钢筋表面形成电化学电池。螺纹钢经过腐蚀反应过程,产生电偶、点蚀、应力和缝隙等几种形式的腐蚀。氯化物离子对钢筋和混凝土产生内外腐蚀作用,使建筑材料之间发生溶解。这种腐蚀性离子降低了建筑材料的使用寿命,增加了维护成本,有时还会发生重大事故。混凝土中存在镁和钙的氢氧化物。氯离子与这些氢氧化物发生反应,降低混凝土的pH值,从而加快腐蚀反应的速度。采用DLC填充Mg3(PO4)2纳米涂层控制螺杆钢在海洋大气中的腐蚀。将Mg3(PO4)2涂覆和未涂覆的螺纹钢在夏季、雨季和冬季等不同季节暴露在海洋大气中。分析了不同季节金属的腐蚀速率。结果表明,虽然腐蚀速率降至最低,但效果不佳。与氯离子反应的Mg3(PO4)2涂层在螺纹钢表面形成孔隙。采用DLC作为填料来封闭涂层钢筋的孔隙,并再次分析了在上述季节中钢筋的腐蚀速率。结果表明,该填料在海洋大气中具有良好的抑制效果。用重力法和恒电位极化法测定了金属的腐蚀情况。采用喷嘴喷涂和气相沉积的方法完成了涂层工作。采用Arrhenius、Langmuir等温线、Temkin方程、自由能、焓和熵计算涂层效率、表面覆盖面积和涂层材料的稳定性。
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引用次数: 2
Corrosion behavior of heat treated nickel-aluminium bronze alloy in artificial seawater 热处理镍铝青铜合金在人工海水中的腐蚀行为
Pub Date : 2011-11-16 DOI: 10.4236/msa.2011.211207
M. Daroonparvara, M. M. Atabaki, A. Vakilipour
The effect of microstructure of nickel-aluminum bronze alloy (NAB) on the corrosion behavior in artificial seawater is studied using linear polarization, impedance and electrochemical noise tests. The alloy was heat treated in different heating cycles including quenching, normalizing and annealing. Microstructure of the specimens was characterized before and after heat treatment by optical microscopy and scanning electron microscopy. Results showed that the value of pearlite phase in the normalized alloy is much more than other specimens, leading to higher corrosion resistance. Polarization test showed that starting point of passivation in the polarization of the normalized alloy is lower than other specimens. The dissolution of Mn and Fe rich phases increased the Mn and Fe contents in solid solution, and this enhanced the passivation power of the surface of the alloy. The effect of the alloying elements was seen by a lower corrosion potential and an inflexion at around 280 mV (SCE) in the polarization curve, indicating the preferential dissolution of some elements beyond that potential. The polarization curve showed that the anodic polarization behavior of the alloy in the solution was essentially controlled by the intermetallic phases, mainly containing Cu. Two types of corrosion, pitting and selective corrosion, were observed in the specimens after being exposed to artificial seawater.
采用线性极化、阻抗和电化学噪声试验研究了镍铝青铜合金(NAB)显微组织对其在人工海水中的腐蚀行为的影响。采用淬火、正火和退火三种不同的加热循环对合金进行热处理。采用光学显微镜和扫描电镜对热处理前后试样的显微组织进行了表征。结果表明,正火合金中珠光体相的值远高于其它试样,具有较高的耐蚀性。极化试验表明,正火合金的极化钝化起始点比其他试样低。富Mn、富Fe相的溶出提高了固溶体中Mn、Fe的含量,增强了合金表面的钝化能力。合金元素的作用表现为较低的腐蚀电位,极化曲线在280 mV (SCE)左右出现拐点,表明超过该电位的部分元素优先溶解。极化曲线表明,合金在溶液中的阳极极化行为主要受以Cu为主的金属间相控制。在人工海水作用下,试样出现了点蚀和选择性腐蚀两种腐蚀形式。
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引用次数: 13
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Journal of Metallurgy and Materials Science
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