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Analysis and genetic algorithm optimization of a series system with K-out-of-(n + m): G mixed standby subsystems subject to imperfect switching and elapsed repair time k -out of-(n + m): G混合备用子系统不完全切换和已耗尽修复时间串联系统的分析与遗传算法优化
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-07-26 DOI: 10.1108/JQME-12-2020-0123
N. Temraz
PurposeIn this paper, a new general system consisted of l subsystems connected in series is introduced. Each subsystem connected in K-out-of-(n + m): G mixed standby configuration.Design/methodology/approachThe lifetime of the system's units is assumed to be exponentially distributed and there is elapsed repair time with general distribution. The switch in each subsystem is assumed to be imperfect with the failure process follows an exponential distribution. A genetic algorithm is applied to the system to obtain the optimal solution of the system and solve the redundancy allocation problem.FindingsAnalysis of availability, reliability, mean time to failure and steady-state availability of the system is introduced. The measures of the system are discussed in special two cases when the elapsed repair time follows gamma and exponential distribution. An optimization problem with bi-objective functions is introduced to minimize the cost of the system and maximize the reliability function. A numeric application is introduced to show the implementation and effectiveness of the system and redundancy allocation problem.Originality/valueA new general K-out-of-(n + m): G mixed standby model with elapsed repair time and imperfect switching is introduced.
目的介绍了一种由1个子系统串联而成的新型通用系统。各子系统以k -out- (n + m): G混合备用配置连接。设计/方法/方法假设系统各单元的寿命呈指数分布,维修时间的消耗呈一般分布。假设各子系统中的开关是不完善的,故障过程遵循指数分布。将遗传算法应用到系统中,得到系统的最优解,解决冗余分配问题。研究结果介绍了系统的可用性、可靠性、平均无故障时间和稳态可用性分析。讨论了两种特殊情况下的系统措施,即经过的修复时间服从gamma和指数分布。引入双目标函数优化问题,使系统成本最小化,可靠性函数最大化。介绍了一个数值应用程序来展示系统的实现和有效性以及冗余分配问题。介绍了一种新的通用k -out- (n + m): G混合待机模型,该模型具有经过修复时间和不完全切换。
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引用次数: 1
A conceptual framework for an agile asset performance management process 敏捷资产绩效管理过程的概念框架
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-07-20 DOI: 10.1108/JQME-02-2021-0016
A. Karar, A. Labib, Dylan Jones
PurposeDisturbances in terms of major crises such as pandemics, fluctuations in demand and oil price, energy consumption and supply chain can significantly impair the maintenance programs effectiveness and efficiency. Hence, there is an urgent need for an agile asset performance management (AAPM) framework.Design/methodology/approachThis paper's main objective is to design a comprehensive framework for an AAPM system that sustains the desired asset performance by reacting efficiently, quickly and intelligently to the changes in the operating context parameters and asset health conditions. Such a framework is adaptive to changes in scenarios and aims to systematise the decision support process, considering different objectives.FindingsThe development of the proposed framework has led to identifying an innovative way of seamless integration between crucial reliability and asset management tools. Also, the methodology implementation is expected to promote the practical use of its reliability tools and enable asset stakeholders to break silo working for clear communication around asset performance.Originality/valueThe implementation of the AAPM framework follows a new approach developed during this research and coined by the authors as the “8S approach.”
目的流行病、需求和油价波动、能源消耗和供应链等重大危机的干扰可能会严重损害维护计划的有效性和效率。因此,迫切需要一个敏捷资产绩效管理(AAPM)框架。设计/方法论/方法本文的主要目标是为AAPM系统设计一个全面的框架,该框架通过对操作环境参数和资产健康状况的变化做出高效、快速和智能的反应来维持所需的资产性能。这样一个框架能够适应各种情况的变化,旨在考虑到不同的目标,使决策支持过程系统化。发现拟议框架的开发已经确定了关键可靠性和资产管理工具之间无缝集成的创新方式。此外,该方法的实施预计将促进其可靠性工具的实际使用,并使资产利益相关者能够打破筒仓,围绕资产性能进行清晰的沟通。独创性/价值AAPM框架的实施遵循了本研究期间开发的一种新方法,并由作者创造为“8S方法”
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引用次数: 4
Decision-making regarding the best maintenance strategy for electrical equipment of buildings based on fuzzy analytic hierarchy process; case study: elevator 基于模糊层次分析法的建筑电气设备最佳维修策略决策案例研究:电梯
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-07-05 DOI: 10.1108/jqme-03-2020-0015
J. Gholami, Ahmad Razavi, R. Ghaffarpour
PurposeThe purpose of this paper is to propose the best method of maintenance for electrical equipment of a building and especially elevators in order to achieve various benefits.Design/methodology/approachLiterature review shows that there are various methods such as corrective maintenance, condition-based maintenance, time-based maintenance and reliability-centered maintenance (RCM) for the maintenance of electrical equipment of a building. Selecting the most appropriate maintenance method, especially in large buildings such as commercial ones, is a multiple-criteria decision-making problem. To solve this problem, the fuzzy analytic hierarchy process is used in the present study. It considers the uncertainties of the experts' judgments to provide an optimized maintenance method.FindingsTheoretically, the RCM method will take a lot of time and cost. But in prioritizing the methods, RCM gained more points with regard to safety criteria and value added. The main finding of this study suggests that RCM can be used in the case of elevators and would improve the safety and reliability of buildings.Originality/valueThe authors believe that this study will be valuable because one of the problems in building maintenance complexes is the lack of knowledge about the best method to prevent the risks of elevators. The proposed method has compared with other methods in various sub-criteria, and the results have been fully analyzed.
目的提出建筑物电气设备,特别是电梯的最佳维修方法,以达到各种效益。设计/方法/途径文献综述表明,建筑物电气设备的维护有各种方法,如纠正性维护、基于状态的维护、基于时间的维护和以可靠性为中心的维护(RCM)。选择最合适的维修方法是一个多准则决策问题,特别是在大型商业建筑中。为了解决这一问题,本文采用了模糊层次分析法。考虑了专家判断的不确定性,给出了优化维修方法。从理论上讲,RCM方法将花费大量的时间和成本。但是在对方法进行优先排序时,RCM在安全标准和附加价值方面获得了更多的分数。本研究的主要发现表明,RCM可用于电梯的情况下,将提高建筑物的安全性和可靠性。独创性/价值作者认为,这项研究将是有价值的,因为建筑物维修综合体的一个问题是缺乏关于预防电梯风险的最佳方法的知识。将该方法与其他方法在各子准则下进行了比较,并对结果进行了充分的分析。
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引用次数: 6
Appropriate strategy selection for reliability-centered maintenance of one-shot systems using fuzzy model 基于模糊模型的单次系统以可靠性为中心的维修策略选择
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-06-17 DOI: 10.1108/JQME-06-2020-0050
M. Azimian, M. Karbasian, Karim Atashgar, G. Kabir
PurposeThis paper addresses special reliability-centered maintenance (RCM) strategies for one-shot devices by providing fuzzy inferences system with the assumption that, to data, there is no data available on their maintenance. As far as one-shot devices are concerned, the relevant data is inadequate.Design/methodology/approachIn this paper, a fuzzy expert system is proposed to effectively select RCM strategies for one-shot devices. In this research: (1) a human expert team is provided, (2) spatial RCM strategies for one-shot devices and parameters bearing upon those strategies are determined, (3) the verbal variables of the expert team are transformed into fuzzy sets, (4) the relationship between parameters and strategies are designed whereupon a model is developed by MATLAB software, (5) Finally, the model is applied to a real-life one-shot system.FindingsThe finding of this study indicates that the proposed fuzzy expert system can determine the parameters affecting the choice of the appropriate one-shot RCM strategies, and a fuzzy inference system can help for effective decision making.Originality/valueThe developed model can be used as a fast and reliable method for determining an appropriate one-shot RCM strategy, whose results can be relied upon with a suitable approximation in respect of the behavior test. To the best authors’ knowledge, this problem is not addressed yet.
目的本文通过提供模糊推理系统来解决一次性设备以可靠性为中心的特殊维修策略,假设没有可用的维修数据。就一次性设备而言,相关数据不足。设计/方法/途径本文提出了一个模糊专家系统来有效地选择一次性装置的RCM策略。在本研究中:(1)提供了一个人类专家团队,(2)确定了一次性装置的空间RCM策略和与这些策略相关的参数,(3)将专家团队的语言变量转换为模糊集,(4)设计了参数与策略之间的关系,并用MATLAB软件开发了模型,该模型被应用于现实生活中的一次性系统。研究结果表明,所提出的模糊专家系统可以确定影响选择合适的一次性RCM策略的参数,模糊推理系统可以帮助进行有效的决策。独创性/价值所开发的模型可作为一种快速可靠的方法来确定适当的一次性RCM策略,其结果可作为行为测试的适当近似值。据最优秀的作者所知,这个问题还没有得到解决。
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引用次数: 2
Development of a remaining useful life (RUL) model for reinforced concrete beams subjected to high-cycle fatigue 高周疲劳下钢筋混凝土梁剩余使用寿命模型的建立
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-06-15 DOI: 10.1108/JQME-05-2020-0046
Willem Wannenburg, H. Inglis, Johann Wannenburg, C. Roth
PurposeFailure of a critical reinforced concrete beam due to fatigue can have severe safety and production consequences, and preventative repair/replacement of such a beam is expensive. It would therefore be beneficial if repair/replacement can be done based on an accurately and conservatively predicted remaining useful life (RUL). The purpose of this paper is to develop such a model.Design/methodology/approachCondition-based maintenance is a maintenance approach that uses empirical/analytical models and a measurable condition to predict remaining useful life. The P-F curve (condition-life) is a useful tool that can aid in making these decisions. A model to create a P-F curve is developed using rebar fatigue test results (in the form of an S–N curve) and the Palmgren-Miner law of damage accumulation. A Monte Carlo simulation with statistical distributions is employed to provide confidence levels of RUL outputs.FindingsAn example of how the model can successfully be used in practice is shown in this paper, and a sensitivity study is performed leading to conclusions being drawn with regard to damage tolerant design considerations.Originality/valueIf a critical reinforced concrete beam fails due to fatigue can have serious consequences. This paper develops a model to help base repair/replacement decisions based on accurately and conservatively predicted RUL. Financial and safety benefits would be gained if this model would be used in practice.
目的关键钢筋混凝土梁因疲劳而失效可能会带来严重的安全和生产后果,而此类梁的预防性维修/更换成本高昂。因此,如果能够根据准确和保守预测的剩余使用寿命(RUL)进行维修/更换,这将是有益的。本文的目的是开发这样一个模型。设计/方法论/方法基于条件的维护是一种使用经验/分析模型和可测量条件来预测剩余使用寿命的维护方法。P-F曲线(条件寿命)是一个有用的工具,可以帮助做出这些决定。使用钢筋疲劳试验结果(以S–N曲线的形式)和损伤累积的Palmgren-Miner定律,开发了一个创建P-F曲线的模型。采用具有统计分布的蒙特卡罗模拟来提供RUL输出的置信水平。发现本文展示了该模型如何在实践中成功使用的一个例子,并进行了敏感性研究,得出了关于损伤容限设计考虑因素的结论。独创性/价值如果关键钢筋混凝土梁因疲劳而失效,可能会产生严重后果。本文开发了一个模型,以帮助基于准确和保守预测的RUL的基本维修/更换决策。如果在实践中使用这种模式,将获得财务和安全效益。
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引用次数: 0
Reliable introduction of critical assets: an explorative case study in railways 关键资产的可靠引入:铁路的探索性案例研究
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-06-03 DOI: 10.1108/JQME-05-2020-0037
Jan-jaap Moerman, J. Braaksma, L. V. van Dongen
Asset-intensive organizations rely heavily on physical assets that are often expensive, complex and have a significant impact on organizational performance. Past introductions of critical assets in various industries showed that despite many preparations in maintenance and operations, shortcomings were identified after deployment resulting in unreliable performance. The main purpose of this qualitative study is to explore the factors that determine how asset-intensive organizations can achieve reliable outcomes in critical asset introductions despite random failures as a result of increasing complexity and infant mortalities.,To gain a detailed understanding of the issues and challenges of critical asset introductions, a case study in railways (rolling stock introductions) was conducted and analyzed using qualitative analysis.,The case showed that organizational factors were perceived as decisive factors for a reliable performance of the introduction, while the main focus of the introduction was on the asset and its technical systems. This suggests that more consideration toward organizational factors is needed. Therefore, a critical asset introduction framework was proposed based on 15 identified factors.,Reliable performance is often associated with technical systems only. This empirical study emphasizes the need for a more holistic perspective and the inclusion of organizational factors when introducing critical assets seeking reliable performance. This study demonstrated the application of the affinity diagramming technique in collectively analyzing the data adopting a multidisciplinary orientation.
资产密集型组织严重依赖于通常昂贵、复杂且对组织绩效有重大影响的实物资产。过去在各个行业中引入的关键资产表明,尽管在维护和操作方面做了许多准备,但在部署后发现了导致性能不可靠的缺点。本定性研究的主要目的是探索决定资产密集型组织如何在关键资产引入中获得可靠结果的因素,尽管由于复杂性和婴儿死亡率的增加而导致随机失败。为了详细了解关键资产引入的问题和挑战,本文对铁路(机车车辆引入)进行了案例研究,并使用定性分析进行了分析。该案例表明,组织因素被认为是引进的可靠表现的决定性因素,而引进的主要重点是资产及其技术系统。这表明需要更多地考虑组织因素。因此,提出了一个基于15个确定因素的关键资产引入框架。可靠的性能通常只与技术系统有关。本实证研究强调,在引入寻求可靠绩效的关键资产时,需要更全面的视角和包含组织因素。本研究以多学科为导向,展示了亲和图技术在数据集体分析中的应用。
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引用次数: 0
Gone in 2s: a deep dive into perfection analysing the collaborative maintenance pitstop of Formula 1 消失在2秒内:深入剖析一级方程式赛车的协作维护陷阱
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-24 DOI: 10.1108/JQME-07-2020-0062
A. Martinetti, Preshant S Awadhpersad, Sarbjeet Singh, L. V. van Dongen
Purpose–The paper aims to convert into useable guidelines, the knowledge related to human factors andtasks’organisation, which are embedded in one of the most exciting maintenance actions that are carried out,the pitstop in Formula 1 races.Design/methodology/approach–The paper opted for a fault tree analysis (FTA) to de-construct all the sub-tasks and their possible deviations from desirable situations and to evaluate the most relevant informationneeded for carrying out the pitstop operation. Besides, the SHELL model was applied in a second stage toevaluate the interaction between human being and human interfaces with other components of the system.Once this set of information was crystallised, the research translated it into useable guidelines for organisingindustrial maintenance actions using the same approach and possible reaching the same results.Findings–The results of this study is a structured set of guidelines that encompasses the most paramountaspects that should be considered for setting correct maintenance actions. They represent a“guide”forincluding the different angles that are included during these operations.Research limitations/implications–The guidelines are potentially applicable to every maintenance operation.The guidelines should be tested on different working domains to check their applicability besides the racing world.Practical implications–This study is a reverse engineering work for creating a scheme to include intomaintenance operations aspects such as crew athlete-like fitness, training, technology, organisational issues,safety, ergonomics and psychology.Originality/value–The value of the paper is deconstructing the results of one of the most successful andprepared maintenance action. The paper takes a different approach in proposing how to structure and createmaintenance solutions. The difference in approaches between the maintenance during the pitstop of Formula 1car and industrial applications enhances the gap that needs still to be filled for further improving maintenanceactions out of the racing world.
目的——本文旨在将与人为因素和任务组织相关的知识转化为可用的指导方针,这些知识嵌入到一级方程式比赛中最令人兴奋的维护行动之一——进站中。设计/方法/方法——论文选择了故障树分析(FTA),以分解所有子任务及其与理想情况的可能偏差,并评估执行进站操作所需的最相关信息。此外,SHELL模型被应用于第二阶段,以评估人与系统其他组件的人机界面之间的相互作用。一旦这组信息具体化,研究将其转化为可用的指导方针,以便使用相同的方法组织工业维护行动,并可能达到相同的结果。调查结果——本研究的结果是一套结构化的指导方针,其中包括制定正确维护措施时应考虑的最重要方面。它们代表了一个“指南”,用于包含这些操作过程中包含的不同角度。研究局限性/影响-该指南可能适用于每项维护操作。该指南应在不同的工作领域进行测试,以检查其在赛车界之外的适用性。实际意义——这项研究是一项逆向工程工作,旨在创建一个方案,将船员运动员的健身、训练、技术、组织问题、安全、人体工程学和心理学等方面纳入维护操作。原创性/价值——论文的价值在于解构最成功、最有准备的维护行动之一的结果。本文采用了不同的方法来提出如何构建和创建维护解决方案。一级方程式赛车进站期间的维护方法与工业应用之间的差异,加大了赛车界进一步改进维护措施所需填补的空白。
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引用次数: 2
Condition-based opportunistic maintenance policy for a series–parallel hybrid system with economic dependence 具有经济依赖性的串并联混合动力系统基于状态的机会性维修策略
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-05-13 DOI: 10.1108/JQME-12-2020-0128
Aiping Jiang, Zhenni Huang, Jiahui Xu, Xuemin Xu
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引用次数: 6
Aircraft routing problem model for fractional fleets using fault prognostics 基于故障预测的分次机队航路问题模型
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-04-30 DOI: 10.1108/JQME-06-2020-0053
Eduardo Afonso Pereira Barreto, F. Abrahão, Wlamir Olivares Loesch Vianna
PurposeThe objective of this work is to provide a novel aircraft allocation model for fractional business aviation. This model may provide decision-makers with alternative routing solutions that take into consideration preventive maintenance and failure prognostics information. The expected results are more efficient routing solutions when compared to conventional planning models, to help decision-makers improve operations and maintenance planning.Design/methodology/approachThe model is a mixed integer linear problem formulation addressing and considering preventive maintenance and failure prognostics for optimal operations. Numerical experiments were performed using both field and synthetic data to validate the proposed method. All instances are solved using branch, price and cut algorithms from open-source software.FindingsThe results obtained in this study show that the use of failure prognostics information in aircraft routing can provide improvements in overall planning. By choosing slightly longer flight legs, the flight cost will increase, but putting an aircraft with a higher risk of failure on a leg inbound to a maintenance base can reduce maintenance and overall operating cost.Originality/valueThe model and method provide decision-makers with routing solutions that consider new aspects of planning, not used in previous works, such as failure. Most of the literature focuses on solving routing problems for large commercial airlines. Considering that, few solutions are found in literature for fractional business operators, which have their own operational particularities, such as a company managing a fleet of aircraft belonging to multiple shareowners. In such operation, clients may not always fly in the aircraft that they are shareowners, but an aircraft from the fractional fleet of the same category. Here, the company managing the aircraft guarantees that an aircraft will be ready to attend client demands in minimum time. One of the major differences from other models of operation is the dynamic nature of its flight demands, thus requiring flexible and agile planning limiting the available time to find a routing solution.
目的为小型公务航空提供一种新的飞机配置模型。该模型可以为决策者提供考虑预防性维护和故障预测信息的备选路由解决方案。与传统的规划模型相比,预期的结果是更有效的路由解决方案,以帮助决策者改进操作和维护计划。设计/方法学/方法该模型是一个混合整数线性问题公式,解决并考虑了预防性维护和最佳操作的故障预测。利用现场和综合数据进行了数值实验,验证了该方法的有效性。所有实例都使用开源软件中的分支、价格和切割算法求解。本研究的结果表明,在飞机航线中使用故障预测信息可以改善总体规划。通过选择稍长的飞行航程,飞行成本会增加,但将故障风险较高的飞机放在维修基地的航程上可以减少维护和总体运营成本。该模型和方法为决策者提供了路由解决方案,这些解决方案考虑了计划的新方面,而不是在以前的作品中使用的,例如失败。大多数文献集中于解决大型商业航空公司的路由问题。考虑到这一点,文献中很少有针对分业经营者的解决方案,因为分业经营者有其自身的运营特殊性,例如一家公司管理着属于多个股东的飞机机队。在这种操作中,客户可能并不总是乘坐自己拥有的飞机,而是乘坐同一类别的小机队中的飞机。在这里,管理飞机的公司保证飞机将在最短的时间内准备好满足客户的要求。与其他操作模型的主要区别之一是其飞行需求的动态性,因此需要灵活和敏捷的计划,限制了找到路由解决方案的可用时间。
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引用次数: 0
Applying analytical hierarchy process (AHP) in selecting best maintenance strategies for newly established chemical fertilizers plants 层次分析法在新建化肥厂最佳维修策略选择中的应用
IF 1.5 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2021-04-29 DOI: 10.1108/JQME-06-2020-0056
A. K. Abdul Jawwad, Ibrahim AbuNaffa
PurposeThe purpose of this paper is to help newly established plants with minimal or no historical machine data select best maintenance strategies that suit their specific working setup and at the same time satisfy relevant selection criteria.Design/methodology/approachAnalytical hierarchy process (AHP) was applied successfully in this study to select the maintenance strategy at a newly established chemical fertilizers plant. Implementation started by identifying main and sub-criteria pertinent to maintenance practice in this particular industry. Pair-wise comparisons and consistency calculations were carried out on the chosen criteria and then were used to assess candidate maintenance strategies through a special scoring process. The methodology included the use of surveys, brainstorming and expert consultation.FindingsThe results have shown that the most important main criteria are cost, resources, failures, management, operations, quality and safety. The final maintenance strategy selected for the plant under consideration included a mix of condition-based predictive maintenance (PDM), time-based preventive maintenance (PM) and corrective maintenance (CM). The best balance between the three maintenance activities, which satisfies the maintenance criteria with technical applicability, was found to be 50, 23 and 19% for PDM, PM and CM, respectively.Originality/valueThe present paper is a novel application of AHP coupled with deterministic application-specific ranking for devising a procedure for selecting viable and applicable comprehensive maintenance strategies for newly established chemical fertilizers plants with no historical data on machine failures.
目的本文的目的是帮助新建立的工厂选择适合其特定工作设置的最佳维护策略,同时满足相关的选择标准。设计/方法/方法本研究成功地应用层次分析法(AHP)来选择新建的化肥厂的维修策略。实施开始于确定与该特定行业的维护实践相关的主要标准和子标准。对选择的标准进行两两比较和一致性计算,然后通过特殊的评分过程评估候选维护策略。方法包括使用调查、头脑风暴和专家协商。结果表明,最重要的主要标准是成本、资源、故障、管理、操作、质量和安全。为工厂选择的最终维护策略包括基于状态的预测性维护(PDM),基于时间的预防性维护(PM)和纠正性维护(CM)的混合。三种维护活动之间的最佳平衡,既满足维护标准又具有技术适用性,PDM, PM和CM分别为50%,23%和19%。原创性/价值本论文是AHP与确定性特定应用排序相结合的一种新应用,用于设计一个程序来选择可行的和适用的综合维护策略,用于新建的化肥工厂,没有机器故障的历史数据。
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引用次数: 6
期刊
Journal of Quality in Maintenance Engineering
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