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Forward slip theoretical model and simulation for variable gauge rolling of TRB sheet TRB薄板变径轧制正向滑移理论模型及仿真
Pub Date : 2014-01-01 DOI: 10.13374/J.ISSN1001-053X.2014.02.016
Wei Yu, Guang Sun
Based on the characteristic of variable gauge rolling and the definition of forward slip,a forward slip theoretical model was proposed in this article. A finite element model was also established with MARC software. The rolling processes of four different variable gauge strips were numerically simulated at the rolling friction coefficient of 0. 08 and 0. 1. In addition,the total amount of forward slip was measured by an experimental rolling approach. After comparison and analysis,it is found that there is little difference between the value calculated by theoretical forward slip model and the one simulated by finite element method. The difference is less than 0. 005. Differing from stable forward slip in tradition constant thickness rolling,the forward slip fluctuates from 0. 02 to 0. 10 in the variable gauge rolling process. The increase of reduction rate in the variable gauge zone leads to a higher forward slip. A smaller slope of the variable gauge zone and the low friction coefficient result in a better rolling stability and a smaller fluctuation of forward slip. The experiment of TRB rolling also verifies the accuracy of the theoretical forward slip model for variable gauge rolling. The large tolerance between the measured value and the calculated one in thinning rolling is probably caused by the strain condition of deformation area and the increasing slip tendency.
根据变径轧制的特点和前向滑移的定义,提出了前向滑移的理论模型。利用MARC软件建立了有限元模型。在轧制摩擦系数为0的条件下,对4种不同变径带材的轧制过程进行了数值模拟。08和0。1. 此外,采用实验滚动法测量了前滑总量。通过对比分析,发现理论正滑模型计算的数值与有限元法模拟的数值相差不大。差值小于0。005. 与传统等厚滚动中的稳定前滑不同,前滑在0。从02到0。10 .在变径轧制过程中。变径区减速率的增加导致前向滑移增大。变规区的坡度越小,摩擦系数越小,滚动稳定性越好,前滑波动越小。通过TRB轧制试验,验证了变径轧制理论正滑移模型的准确性。变薄轧制中实测值与计算值之间的较大偏差可能是由变形区的应变条件和滑移倾向增大引起的。
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引用次数: 2
Phosphorus removal of oolitic high-phosphorus iron ore using biomass char 生物质炭对鲕状高磷铁矿除磷的研究
Pub Date : 2014-01-01 DOI: 10.1002/9781119093381.ch46
Tang Hui-qin
A method of phosphorus removal was proposed to process oolitic high-phosphorus iron ore. It is an integration of direct reduction and melting separation with carbon-containing pellets prepared with high-reactivity biomass char. Direct reduction experiments were performed in a tubular furnace,and three parameters were investigated,i. e.,reduction temperature,biomass char adding ratio( carbon-to-oxygen molar ratio) and atmospheres. The optimum condition was determined to be the reduction temperature of 1373K,the biomass adding ratio of 0. 9,the PCO2/PCOvalue of 1∶ 1,and the reduction time of 15 to 25 min. Under this condition,the metallization rate and the residual carbon content of reduced samples are 75% to 80% and 0. 69% to 0. 11%,respectively. SEM-EDS and XRD examination of reduced samples obtained under the optimum condition shows that the major phases are metallic iron,calcium silicate and calcium phosphate,but phosphorus still remains in gangue. Subsequent melting separation experiments were conducted in a Si-Mo high-temperature furnace. Metal with the phosphorus content of some 0. 4% was obtained from the reduced samples; and furthermore,metal with the phosphorus content of less than 0. 3% could be obtained after introducing 2% to 4% Na2CO3into the melting system. Based on the above analysis,the feasibility of applying biomass char for phosphorus removal is demonstrated.
提出了用高反应性生物质炭制备含碳球团,将直接还原和熔融分离相结合处理鲕状高磷铁矿的除磷方法。在管式炉上进行了直接还原实验,并对三个参数进行了研究。E,还原温度,生物质炭添加比(碳氧摩尔比)和气氛。确定了最佳还原温度为1373K,生物质添加比为0。9、PCO2/ pco值为1∶1,还原时间为15 ~ 25 min。在此条件下,还原样品的金属化率为75% ~ 80%,残余碳含量为0。69%对0。11%,分别。在最佳条件下获得的还原样品的SEM-EDS和XRD检测表明,主要相为金属铁、硅酸钙和磷酸钙,而磷仍存在于脉石中。随后在硅钼高温炉上进行了熔融分离实验。金属含磷量约为0。从还原样品中获得4%;此外,磷含量小于0的金属。在熔炼体系中加入2% ~ 4%的na2co3后,可得到3%。在此基础上,论证了应用生物质炭除磷的可行性。
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引用次数: 0
Shrinkage Kinetics during Sintering W-Ni-Fe Heavy Alloy with Ultrafine Grain 超细晶W-Ni-Fe重合金烧结收缩动力学
Pub Date : 2003-11-15 DOI: 10.2497/JJSPM.50.912
Wang Jun, Z. Liying, G. Zhimeng, Lin Tao, Wu Chengyi, Wu Qinghua
The characteristics of swell-shrinkage kinetic curve during sintering the compact of W-Ni- Fe 10% with primary mean grain size less than 200 nm in hydrogen atmosphere was researched by high tem- perature dilatometer. And the effects of the average size of tungsten particle and green density on shrinkage commence temperature, sharp shrinkage temperature and shrinkage rate were also studied. It shows that shrink age commence temperature and sharp shrinkage temperature of the compact with ultrafine grain are 970℃ and 1240 ℃ respectively. The maximum shrinkage rate is 9 μm/℃. The shrinkage ratio decreases with the increase of green density and increases with the increase of sintering temperature.
采用高温膨胀仪研究了10% W-Ni- Fe合金初次平均晶粒尺寸小于200nm在氢气气氛中烧结时的膨胀-收缩动力学曲线特征。研究了钨的平均粒径和生坯密度对收缩开始温度、急剧收缩温度和收缩率的影响。结果表明:超细晶粒致密材料的收缩时效开始温度为970℃,急剧收缩温度为1240℃;最大收缩率为9 μm/℃。收缩率随生坯密度的增加而减小,随烧结温度的升高而增大。
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引用次数: 3
Thermodynamic Assessment of the Ni-Ga System Ni-Ga体系的热力学评价
Pub Date : 2002-01-01 DOI: 10.1361/10549710417696
Yuan Wenxia, Ust Beijing
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引用次数: 0
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Journal of University of Science and Technology Beijing
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