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Mathematical Modeling of the Vacuum Gas Oil Hydrotreatment 真空气油加氢处理的数学建模
Pub Date : 2022-09-29 DOI: 10.18412/1816-0387-2022-5-40-52
A. M. Vorob’ev, N. Belinskaya, D. Afanasieva, S. Arkenova, T. Kaliev, E. Krivtsov, E. Ivashkina, N. Krivtsova
Thermochemical properties of molecules and thermodynamic characteristics of vacuum distillate hydrotreatment were calculated by quantumchemical methods. A kinetic model of the hydrotreatment process was developed using a formalized transformation scheme of hydrocarbons. The developed kinetic model was employed in numerical studies aimed to estimate the effect of the feedstock composition on the residual content of heteroatomic components in the product of vacuum gas oil hydrotreatment, the effect of temperature on the content of aromatic hydrocarbons, nitrogen and sulfur in the hydrotreatment product, and the effect of the hydrogen-containing gas consumption on the content of sulfur and hydrogen sulfide in the hydrotreated vacuum gas oil.
用量子化学方法计算了分子的热化学性质和真空馏分加氢处理的热力学特性。利用烃类的形式化转化方案建立了加氢处理过程的动力学模型。采用所建立的动力学模型进行了数值研究,研究了原料组成对真空气油加氢处理产物中杂原子组分残留量的影响,温度对加氢处理产物中芳烃、氮和硫含量的影响,含氢气体用量对加氢处理后的真空气油中硫和硫化氢含量的影响。
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引用次数: 0
Experience in the Development and Implementation of Chromium-Alumina Catalysts of the KDI Series for Isobutane Dehydrogenation in a Fluidized Bed KDI系列异丁烷流化床脱氢铬-氧化铝催化剂的研制与应用经验
Pub Date : 2022-09-29 DOI: 10.18412/1816-0387-2022-5-61-69
S. Egorova, A. Lamberov
The paper summarizes the experience in the development of a microspherical chromium-alumina catalyst for isobutane dehydrogenation to isobutylene according to the technology devised at Yarsintez. The development of commercial catalysts of the KDI series based on a new boehmite support was considered. Interrelations of elemental and phase composition of the catalysts with their performance were established. A new two-step scheme for producing the boehmite support by hydrothermal treatment of the thermal decomposition product of gibbsite agglomerates with a desired size makes it possible to control its phase composition as well as the physico-mechanical characteristics of the catalysts and their catalytic properties, which allowed obtaining a series of KDI, KDI-M, and KDI-M1 catalysts. The most important steps in commercial implementation of the catalyst at PJSC Nizhnekamskneftekhim were noted. The commercial KDI-M catalyst provided a stable 33–37 % yield of isobutylene in isobutane dehydrogenation and a 30 % yield of methylbutenes in isopentane dehydrogenation. The catalyst consumption was 2–3 kg per ton of the produced isobutylene. The catalyst operation was monitored to propose a way for its improvement and optimization of the reactor instrumentation. According to the laboratory testing, a commercial sample of the KDI-M1 catalyst modified with a silicon-containing inorganic complex compound has higher activity and selectivity than previous catalysts of this series and is ready to industrial implementation.
本文总结了根据Yarsintez公司设计的技术开发异丁烷脱氢制异丁烯微球铬-氧化铝催化剂的经验。研究了以新型薄水铝石为载体的KDI系列工业催化剂的开发。建立了催化剂的元素组成和相组成与性能的相互关系。采用水热法对三水铝石团聚体热分解产物进行两步法制备薄水铝石载体,使其具有理想的尺寸,可以控制其相组成、催化剂的物理力学特性及其催化性能,从而获得一系列KDI、KDI- m和KDI- m1催化剂。指出了PJSC Nizhnekamskneftekhim催化剂商业化实施的最重要步骤。商用KDI-M催化剂在异丁烷脱氢过程中异丁烯的收率稳定在33 - 37%,在异戊烷脱氢过程中甲基丁烯的收率稳定在30%。催化剂用量为每吨异丁烯2 ~ 3公斤。对催化剂的运行进行了监测,提出了改进和优化反应器仪表的方法。经实验室测试,经含硅无机络合物修饰的KDI-M1催化剂的商业样品比该系列以前的催化剂具有更高的活性和选择性,可以工业化实施。
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引用次数: 0
A Single-Step Hydrolysis-Reduction of Potato Starch to Sorbite in the Presence of Bifunctional Catalyst Ru/Сs3HSiW12O40 双功能催化剂Ru/Сs3HSiW12O40下马铃薯淀粉一步水解还原制索氏体
Pub Date : 2022-09-29 DOI: 10.18412/1816-0387-2022-5-70-82
N. Gromov, T. Medvedeva, V. N. Panchenko, O. Taran, M. Timofeeva, V. Parmon
It was shown that sorbite can be obtained from potato starch by its single-step hydrolysis-reduction in the presence of bifunctional catalysts 0.3–3 wt.%Ru/Cs3HSiW12O40 (Ru/Cs-HPA). Most efficient was the catalyst containing 1 wt.%Ru; this is related to the optimal concentration ratio of Broensted and Lewis acid sites on the support surface and a high specific surface area. The reaction kinetics in the presence of 1%Ru/Сs-HPA was studied and the apparent activation energy of the starch hydrolysis-reduction to sorbite (80±8 kJ/mol) was determined. The experimental and literature data were used to propose a kinetic model of the process, which describes quite adequately the hydrolysisreduction of starch. In the presence of the catalyst with the optimal composition (1%Ru/Cs-HPA) at the optimal temperature (150 °С), the yield of sorbite achieved 88 mol.% (99 wt.%) for 3 hours of the reaction.
结果表明,在0.3-3 wt.%Ru/Cs3HSiW12O40 (Ru/Cs-HPA)双功能催化剂的作用下,马铃薯淀粉可经一步水解还原制得索氏体。Ru含量为1 wt.%的催化剂效率最高;这与载体表面的最佳浓度比和较高的比表面积有关。研究了1%Ru/Сs-HPA存在下的反应动力学,测定了淀粉水解还原成索氏体的表观活化能(80±8 kJ/mol)。利用实验数据和文献资料,提出了淀粉水解还原过程的动力学模型,该模型较好地描述了淀粉水解还原过程。在最佳温度(150°С)下,在最佳组成(1%Ru/Cs-HPA)的催化剂存在下,反应3小时,索氏体的产率达到88 mol.% (99 wt.%)。
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引用次数: 0
Effect of the Precursor and Synthesis Mode on the Properties of Hematite for the Preparation of Promoted Iron Oxide Catalysts 前驱体及合成方式对制备促进氧化铁催化剂赤铁矿性能的影响
Pub Date : 2022-09-27 DOI: 10.18412/1816-0387-2022-5-6-14
A. Dvoretskaya, L. G. Anikanova, N. V. Dvoretskii
The fine crystal structure of hematite samples used to prepare potassium-promoted iron oxide dehydrogenation catalysts has been studied by X-ray diffraction and scanning electron microscopy. Samples of α-Fe2O3 were obtained under nonequilibrium conditions from several precursors under different thermolysis regimes. The most important characteristic of hematite, which determines the activity and selectivity of the catalyst based on it, is the fine crystal structure (TCS). The TCS of hematite determines the phase composition of the catalyst. The TCS of hematite is formed during the synthesis of hematite and is determined by the nature of the precursor, the temperature of sample synthesis, and the temperature gradient of the rate of removal of gaseous thermolysis products. The highest activity was demonstrated by a catalyst prepared on the basis of hematite with mosaic blocks of 70–90 nm, with a minimum concentration of SF due to half and quaternary dislocations. Such hematite was obtained by thermolysis of iron sulfate at 950 K under fluidized bed conditions and a low temperature gradient. Hematite from iron carbonate is not recommended for the synthesis of a catalyst due to the high concentration of low-temperature SF, which leads to the formation of catalytically inactive potassium β-polyferrite.
采用x射线衍射和扫描电镜对制备钾促进氧化铁脱氢催化剂所用赤铁矿样品的精细晶体结构进行了研究。在非平衡条件下,由几种前驱体在不同的热裂解机制下得到α-Fe2O3样品。赤铁矿的细晶结构(TCS)是决定其催化剂活性和选择性的最重要的特性。赤铁矿的TCS决定了催化剂的相组成。赤铁矿的TCS是在赤铁矿合成过程中形成的,由前驱体的性质、样品合成温度和气态热解产物脱除速率的温度梯度决定。以70 ~ 90 nm的赤铁矿为基材制备的催化剂活性最高,由于半位错和四元位错,SF浓度最低。该赤铁矿是在流化床条件和低温度梯度下,用硫酸铁在950 K下热裂解得到的。碳酸铁中的赤铁矿不推荐用于合成催化剂,因为低温SF浓度高,会形成催化活性不高的钾β-聚铁氧体。
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引用次数: 0
The effect of iron oxide content in bentonite clay in the catalytic composition on the distribution of sulfur in the cracking products of the model sulfur-containing feedstock 研究了催化组份中膨润土中氧化铁含量对模型含硫原料裂解产物中硫分布的影响
Pub Date : 2022-07-21 DOI: 10.18412/1816-0387-2022-4-58-65
T. V. Bobkova, K. I. Dmitriev, O. Potapenko, V. Doronin, T. P. Sorokina
The study revealed the effect of a clay with different content of iron oxides introduced into the cracking catalyst composition on the distribution of feedstock sulfur in the products and on the amount of sulfur oxides formed upon regeneration of the coked catalyst after cracking of the model sulfur-containing feedstock with a sulfur content of 10 000 ppm from 2-methylthiophene or benzothiophene. The use of a sulfur compound with a higher molecular weight increased the fraction of the feedstock sulfur passing into liquid products and coke. When iron oxidecontent in the catalyst was increased from 0.61 to 1.53 wt.% upon cracking of the model feedstock, the yield of liquid products increased, the conversion of model hydrocarbon decreased, and the yield of coke on the catalyst grew from 3.8 to 5.2 wt.%; in the process, the fraction of the feedstock sulfur that passed into SO2 increased fourfold.
研究揭示了在裂化催化剂组成中加入不同氧化铁含量的粘土对产品中原料硫的分布的影响,以及对由2-甲基噻吩或苯并噻吩组成的含硫量为10000 ppm的模型含硫原料裂化后,焦化催化剂再生时形成的硫氧化物数量的影响。使用具有较高分子量的硫化合物增加了进入液体产品和焦炭的原料硫的比例。模型原料裂解后,将催化剂中氧化铁含量从0.61 wt.%提高到1.53 wt.%,液体产物收率提高,模型烃转化率降低,焦炭收率从3.8 wt.%提高到5.2 wt.%;在此过程中,原料硫转化为二氧化硫的比例增加了4倍。
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引用次数: 0
Investigation of the hydroisomerization of diesel fractions with different concentration of nitrogen-containing compounds on bifunctional catalysts based on ZSM-23 and non-noble metals ZSM-23和非贵金属双功能催化剂对不同含氮化合物浓度柴油馏分加氢异构反应的研究
Pub Date : 2022-07-21 DOI: 10.18412/1816-0387-2022-4-66-74
T. Bogomolova, M. Smirnova, O. Klimov, A. Noskov
Bifunctional catalysts based on NiMo(W) sulfides and a ZSM-23-Al2O3 composite support have been synthesized. Their properties were studied in the transformations of diesel fractions with different nitrogen content (< 1, 10 and 20 ppm). It was demonstrated that the synthesized catalysts could be used to obtain hydrogenizates with the limiting filterability temperature  –38 °C, which comply with the requirements of GOST R 55475-2013 to the content of gasoline fraction and aromatic compounds, and the derived cetane number. Properties of the developed catalysts based on NiMo and NiW sulfides and characteristics of the corresponding hydrogenizates were compared with each other. In addition, properties of the developed samples were compared with the properties of a foreign commercial platinum catalyst for isodeparaffinization. The synthesized catalysts were found to be less selective than the reference sample, but more stable to N-containing compounds in the feedstock.
合成了以镍钼(W)硫化物和ZSM-23-Al2O3复合载体为载体的双功能催化剂。研究了不同含氮量(< 1、10和20 ppm)柴油馏分的转化特性。结果表明,所合成的催化剂可在-38℃的极限过滤温度下得到符合GOST R 55475-2013对汽油馏分、芳香族化合物含量及衍生十六烷数要求的加氢产物。比较了所研制的两种硫化物催化剂的性能及其加氢产物的特性。此外,还将制备的样品的性能与国外一种商用铂催化剂的性能进行了比较。合成的催化剂比参考样品的选择性低,但对原料中的含氮化合物更稳定。
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引用次数: 1
A comparative characterization of the properties of biocatalysts containing chemotrypsin immobilized on polysaccharide supports 在多糖载体上固定化胰蛋白酶生物催化剂性能的比较研究
Pub Date : 2022-07-21 DOI: 10.18412/1816-0387-2022-4-75-81
A. Krasnoshtanova, A. D. Besyaeva
In this work, the effect exerted by the type of polysaccharide support for immobilization and encapsulation on the stability of chemotrypsin was studied. The synthesized biocatalysts were compared with respect to their proteolytic activity. The highest proteolytic activity equal to 192 U/g was observed for the cellulose-chitosan composite. It was found that immobilization slightly shifts the temperature and pH optima of chemotrypsin; however, they are substantially expanded toward higher temperatures and alkaline pH values. A relative increase in the activity of immobilized chemotrypsin was most pronounced in the case of cellulose-chitosan composite. After a 24 month storage of cellulose-chitosan and cellulose-alginate composites, a decrease in chemotrypsin activity did not exceed 45–50 %. The study revealed that the optimal support for immobilization of chemotrypsin is the cellulose-chitosan composite.
本文研究了固定化和包封的多糖载体类型对胰酶稳定性的影响。对合成的生物催化剂的蛋白水解活性进行了比较。纤维素-壳聚糖复合物的蛋白水解活性最高,为192 U/g。结果表明,固定化能轻微改变趋化胰蛋白酶的最佳温度和pH值;然而,它们在更高的温度和碱性pH值下大量膨胀。在纤维素-壳聚糖复合材料的情况下,固定化胰蛋白酶活性的相对增加最为明显。在纤维素-壳聚糖和纤维素-海藻酸盐复合材料储存24个月后,化学胰蛋白酶活性的下降幅度不超过45 - 50%。研究表明,纤维素-壳聚糖复合材料是固定化胰蛋白酶的最佳载体。
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引用次数: 0
The formation of a heterogeneous-homogeneous catalytic system for the benzene alkylation with ethylene upon interaction of aluminum and carbon tetrachloride alloys 铝和四氯化碳合金相互作用下苯与乙烯烷基化反应的多相-均相催化体系的形成
Pub Date : 2022-07-20 DOI: 10.18412/1816-0387-2022-4-36-42
A. Arbuzov, V. Drozdov, A. V. Lavrenov, N. N. Leontieva
The in situ formation of the catalytic heterogeneous-homogeneous system including the Al-M (M = Ni, Co, Cu) alloy and the Al(M)/Cl complex in a benzene-ethylene medium at a temperature of 80 °C and pressure 0.2–0.3 MPa was studied. Regularities were found in the interaction of Al-M alloys activated by the liquid-metal Ga-In eutectic with a chlorinating agent (CCl4), which led to the formation of catalytically active Al(M)/Cl metal-aluminum chloride complexes. Spectrokinetic measurements showed that reactivity of the activated alloys toward an excess of CCl4 can form the following series: Al-Cu ≈ Al-Ni > Al > Al-Co. The highest catalytic activity was observed for the nickel-aluminum chloride complexes; their selectivity to ethyl benzene was up to 48 %. According to IR and UV-vis spectroscopy data, the structure and composition of the metal-chloride complexes formed in situ in the aromatic reaction medium are determined by a combination of the coupled ion pairs [AlCl4]–tetrahed./[NiCl6]4–octahed. and [AlCl4]–tetrahed./[CuCl2]–lin. stabilized by the (C6H5)3C+ carbocation.
研究了Al-M (M = Ni, Co, Cu)合金和Al(M)/Cl络合物在苯-乙烯介质中,在温度为80℃、压力为0.2 ~ 0.3 MPa条件下的原位形成催化非均相体系的过程。液态金属Ga-In共晶与氯化剂(CCl4)活化后,Al-M合金形成具有催化活性的Al(M)/Cl金属-氯化铝配合物。光谱动力学测量表明,当CCl4过量时,活化合金的反应性可形成以下系列:Al- cu≈Al- ni > Al > Al- co。氯化镍铝配合物的催化活性最高;对乙苯的选择性可达48%。根据红外光谱和紫外-可见光谱数据,在芳香族反应介质中原位形成的金属-氯配合物的结构和组成是由[AlCl4] -四面体/[NiCl6]4 -八面体离子偶联组合决定的。和[AlCl4] -tetrahed. / CuCl2林。由(C6H5)3C+碳正离子稳定。
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引用次数: 0
Catalytic conversion of flame gas on Rh catalysts with subsequent direct monetization Rh催化剂上火焰气体的催化转化及其后续的直接货币化
Pub Date : 2022-07-20 DOI: 10.18412/1816-0387-2022-4-51-57
A. Urlukov, S. I. Uskov, D. Potemkin, P. Snytnikov
The paper considers technical feasibility of the direct monetization of casing-head gas, which is being flared now. The proposed approach is based on the technology of low-temperature steam conversion of hydrocarbons, which makes it possible to enhance the quality of flame gases to comply with the requirements on a fuel for gas-piston and gas-turbine power stations. The synthesis and performance of advanced rhodium catalysts for the low-temperature steam conversion of flame gas are discussed. For such catalysts, mixed cerium-zirconium oxides are most promising as the supports. The indicated catalysts have some advantages over the well-studied nickel catalysts in the low-temperature steam conversion of hydrocarbons.
本文探讨了目前正在燃烧的套管头气直接货币化的技术可行性。该方法基于烃类低温蒸汽转化技术,可提高火焰气体的质量,满足燃气活塞和燃气轮机电站对燃料的要求。讨论了用于火焰气体低温蒸汽转化的高级铑催化剂的合成及其性能。对于这种催化剂,混合铈锆氧化物是最有希望作为载体的材料。与已有研究的镍催化剂相比,所述催化剂在烃类低温蒸汽转化方面具有一定的优势。
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引用次数: 1
The effect of the nature of metal-containing anions on the catalytic properties of imidazolium derivatives immobilized on silochrom in oxidative desulfurization 含金属阴离子性质对硅铬固载咪唑衍生物氧化脱硫催化性能的影响
Pub Date : 2022-07-20 DOI: 10.18412/1816-0387-2022-4-43-50
I. Tarkhanova, A. G. Ali-Zade, A. K. Buryak, V. M. Zelikman
Two types of catalysts – Fenton catalysts based on Cu(I) and Fe(III), and polyoxometalates Mo(VI) and W(VI) – were compared in the oxidation of sulfur-containing compounds by hydrogen peroxide and desulfurization of oil stock. Heterogeneous samples were represented by imidazolium salts chemically anchored on the silochrom surface and containing chloride complexes of iron and copper or anions of phosphomolybdic and tungstophosphoric acids. Thiophene (T), dibenzothiophene (DBT) and methyl phenyl sulfide (MPS) as well as the diesel fraction with the initial sulfur content of 1080 ppm were used as the model substrates. The reactivity of thiophene substrates was found to depend on the nature of metal-containing anions: on Cu and Fe catalysts, thiophene > DBT, while on polyoxometalate catalysts, DBT > thiophene. This effect was interpreted using literature data. The catalyst based on tungstophosphoric acid provided desulfurization of the diesel fraction of oil to the sulfur content < 10 ppm, which corresponds to modern environmental standards.
比较了两种催化剂——铜(I)和铁(III) Fenton催化剂和多金属氧酸盐Mo(VI)和W(VI)催化剂在双氧水氧化含硫化合物和原油脱硫中的应用效果。非均相样品由化学锚定在硅藻土表面的咪唑盐代表,含有铁和铜的氯配合物或磷钼酸和钨磷酸的阴离子。以噻吩(T)、二苯并噻吩(DBT)和甲基苯基硫醚(MPS)以及初始硫含量为1080 ppm的柴油馏分为模型底物。发现噻吩底物的反应活性取决于含金属阴离子的性质:在Cu和Fe催化剂上,噻吩> DBT,而在多金属氧酸盐催化剂上,DBT >噻吩。使用文献资料解释了这种效应。钨磷酸催化剂可将柴油馏分油脱硫至硫含量< 10 ppm,符合现代环保标准。
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引用次数: 1
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Kataliz v promyshlennosti
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