Ultrasonic vibration (UV) has been widely utilized in metal forming processes owing to its ability to enhance material formability. However, the microscopic mechanism governing the plastic deformation of SiC/Al composites under UV remains unclear, thereby significantly restricting their implementation in ultra-precision machining applications. To address this gap, a particle-reinforced composite model was developed using the Random Sequential Adsorption (RSA) algorithm, and molecular dynamics simulations were conducted to compare the tensile behavior of SiC/Al composites under UV and non-UV conditions. The effects of SiC volume fraction and particle size on mechanical properties were systematically evaluated and the mechanism of UV-induced acoustic softening was discussed. The results showed that the increase of SiC particle size from 16 Å to 32 Å and the decrease of volume fraction from 13.8 % to 8.3 % diminished both tensile strength and elastic modulus. UV enhanced atomic kinetic energy and grain boundary potential energy, thereby facilitating dislocation annihilation and suppressing dislocation pile-ups, ultimately reducing flow stress. The stress reduction due to acoustic softening was correlated with dislocation evolution dynamics and increases with ultrasonic amplitude. This work sheds light on theoretical framework for optimizing the efficient processing of particle-reinforced SiC/Al composites under UV.
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