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MCC for SIL-rated applications 用于sil级应用的MCC
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900064
B. Bouman, John Woestijne, S. de Wit, Niek de Koster
Motor Control Centers (MCC) are used in many complex processes in the (petro)chemical industries. When these processes get out of control the effects may have a great impact on personal safety and the environment. The installations that control such processes require a SIL-rating to safeguard a controlled shut down. As one may know the required SIL-rating depends on the risk of the particular process. The SIL-rating is determined by means of a risk assessment. Introducing SIL to a MCC has an impact on the operating principles and the circuit design and the choice of components. For example requirements for auxiliary contacts to be mechanically linked to the main contacts for reliable feedback on the status. For the high Safety Integrity Levels require redundancy for interrupting a circuit, where a reliable status feedback is of high importance with respect to process safety. In terms of availability or controlled failure rate of applied components, the coordination with protection devices is essential. In addition to typical SIL-classification, parts of the installation (e.g. machinery) may also be defined by its Performance level (PL). This sets requirements for redundancy and MTBF study on components. This paper is a study of the requirements of the user, the risk analysis and required SIL-rating versus the impact on the MCC operating principle and design. Reliability data, MTBF and field experience, of components like contactors, relays and control and protection devices will be taken in account. A realistic case with control concepts and circuits will be analyzed with respect to reliability for process safety.
马达控制中心(MCC)用于石油化工行业的许多复杂过程。当这些过程失控时,可能会对人身安全和环境造成很大的影响。控制这些过程的装置需要sil等级,以确保受控关闭。众所周知,所需的sil等级取决于特定工艺的风险。sil等级是通过风险评估来确定的。将SIL引入MCC对工作原理、电路设计和元件的选择都有影响。例如,要求辅助触点与主触点机械连接,以便可靠地反馈状态。对于高安全完整性级别,需要中断电路的冗余,其中可靠的状态反馈对过程安全非常重要。在应用元件的可用性或控制故障率方面,与保护装置的协调是必不可少的。除了典型的sil分类外,安装的部件(例如机器)也可以根据其性能级别(PL)来定义。这为组件的冗余和MTBF研究设定了要求。本文研究了用户需求、风险分析和所需sil等级对MCC工作原理和设计的影响。将考虑接触器、继电器、控制和保护装置等部件的可靠性数据、MTBF和现场经验。一个具有控制概念和电路的实际案例将分析过程安全的可靠性。
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引用次数: 0
Induction motors-design, manufactured and test based on API 541 感应电机-基于API 541的设计,制造和测试
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900071
R. Mistry, S. Kreitzer
Generally there are two types of end users of induction motors, i) Basic design based on IEC, NEMA [2] or some other standards and ii) basic design with the addition of the API 541[1] requirement. The second category is mostly used in refinery, power plant, and oil and gas industries where long term reliability is sought. This paper will discuss the basic design, manufacturing and testing and the additional requirements of API 541. In addition, this paper will help answer the following questions: what are API requirements, what benefits do they provide, and is the extra effort necessary or not? Finally it will conclude with the advantages and disadvantages of non API and API motors.
一般来说,感应电机的最终用户有两种类型,i)基于IEC, NEMA[2]或其他一些标准的基本设计,ii)增加API 541[1]要求的基本设计。第二类主要用于炼油厂、发电厂、石油和天然气行业,这些行业需要长期的可靠性。本文将讨论API 541的基本设计、制造和测试以及附加要求。此外,本文将帮助回答以下问题:API需求是什么,它们提供了什么好处,以及额外的工作是否必要?最后将总结非API和API电机的优缺点。
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引用次数: 0
Localized rotor overheating of large Direct on Line (DOL) motors 大型直接在线(DOL)电机转子局部过热
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900055
Khalid S. Al-Najdi, J. Mantere
Most often, serious reliability problems with large motors particularly synchronous motors may simply go unnoticed especially if the industrial facility's operation is a priority. The nature of such problems is not very well known in industrial applications and can be difficult to detect in the early stages of its development until a motor failure occurs. Localized rotor overheating commonly known as hot spots or black marks for large motors and specifically synchronous motors is one example of such a scenario. This paper will provide insights to the nature of the localized rotor overheating for Direct On Line (DOL) large motors in general, problem detection methods and will propose possible rectification means in order to resolve the problem definitively.
大多数情况下,大型电机,特别是同步电机的严重可靠性问题可能会被忽视,特别是如果工业设施的运行是优先考虑的。这些问题的性质在工业应用中不是很清楚,并且在其开发的早期阶段很难检测到,直到电机发生故障。局部转子过热通常被称为热点或黑色标记的大型电机,特别是同步电机是这种情况的一个例子。本文将深入了解直接在线(DOL)大型电机局部转子过热的本质,问题检测方法,并将提出可能的整流手段,以最终解决问题。
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引用次数: 3
What can go wrong during stator coil partial discharge measurements according to IEC 60270? 根据IEC 60270进行定子线圈局部放电测量时,会出现什么问题?
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900059
S. Haq, Luis H. A. Teran, M. Stranges, W. Veerkamp
The available literature on partial discharge (PD) analysis suggests that measurements should be performed at higher frequency bandwidth than the conventional IEC 60270 methods, to enhance capability for detection of stator coil defects. In an energized test object, electrical disturbances or noise can strongly influence the observed PD magnitude. Spurious PD could be due to proximate sparking of imperfectly earthed objects, loose connections in the area of the high voltage, electromagnetic radiation, contact noise, broadband noise or loosely applied slot simulating earthing fixtures. Various international standards recommend adjustment of frequency bandwidth to acquire genuine PD signals by enhancing the signal-to-noise ratio. IEEE Std. 1434-2000, suggests an acquisition frequency of 2 MHz with adjustable bandwidth. Once an appropriate data acquisition bandwidth is established, the recommended approach to determine expectations for PD magnitudes on new factory windings is to compare PD magnitudes with the machine manufacturer's historical distribution, developed for windings with similar geometry, voltage rating and insulation system construction. This will be more meaningful than attempting to establish an absolute limit based on voltage rating.
局部放电(PD)分析的现有文献表明,测量应在比传统的IEC 60270方法更高的频率带宽下进行,以提高定子线圈缺陷的检测能力。在通电的测试对象中,电干扰或噪声会强烈影响观察到的局部放电幅度。伪PD可能是由于不完全接地物体的近似火花,高压区域的松散连接,电磁辐射,接触噪声,宽带噪声或松散应用的槽模拟接地装置。各种国际标准建议通过提高信噪比来调整频率带宽以获得真正的PD信号。IEEE标准1434-2000,建议采集频率为2mhz,带宽可调。一旦建立了适当的数据采集带宽,确定新工厂绕组的PD值预期的推荐方法是将PD值与机器制造商的历史分布进行比较,这些分布是为具有相似几何形状,额定电压和绝缘系统结构的绕组开发的。这将比试图建立一个基于额定电压的绝对限制更有意义。
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引用次数: 5
Power loss ride-through in a variable speed drive system 变速驱动系统的功率损耗
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900057
Tino Wymann, Pieder Jorg
Voltage dips or power interruptions in the grid cause huge problems for the users. The ride-through behavior of frequency converters can be a very good solution to bridge the gap. But how does the whole drive system react in case of power loss? The kinetic energy recovery is only successful when all the important elements in the chain fit together. This paper reconsiders the topic on a power drive system level and gives practical information to the users, based on the experience of a drive manufacturer.
电网中的电压下降或电力中断会给用户带来巨大的问题。变频器的穿越行为可以是一个很好的解决方案,以弥合差距。但是在断电的情况下,整个驱动系统是如何反应的呢?只有当链条中的所有重要元素都配合在一起时,动能回收才能成功。本文从动力传动系统的角度对该问题进行了重新思考,并结合某传动制造商的经验,为用户提供了实用的信息。
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引用次数: 18
Reliable detection of rotor bar failures in induction motors operating in petrochemical plants 石化装置异步电动机转子棒故障的可靠检测
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900065
J. Antonino-Daviu, Sang Bin Lee, E. Wiedenbrug
A compilation of industrial case studies for current based broken rotor bar detection in high voltage induction machines operating in water intake facilities and petrochemical plants is presented in this paper. A technique (Advanced Transient Current Signature Analysis, ATCSA) based on the analysis of the stator transient current is assessed and compared to the widely spread Motor Current Signature Analysis (MCSA) technology. ATCSA relies on the application of advanced signal processing tools that enable to track the signatures created by the fault components across the transient. These `transient signatures' lead to a reliable understanding of the machine condition and provide much more information than a single frequency peak in a FFT spectrum. The new method has proven to be valid to avoid false positives provided by the classical MCSA, such as those occurring under presence of oscillating load torques or cooling axial ducts. The work verifies the industrial applicability of the approach and its reliability in cases where the classical MCSA leads to false indications. The verification is performed on High Voltage induction motors operating in a petrochemical plant in Korea as well as on a water intake facility at the same country. Some of the motors had actual broken rotor bar faults and false positive fault indications.
本文介绍了在取水设施和石油化工装置中运行的高压感应电机中基于电流的转子断条检测的工业案例汇编。对一种基于定子暂态电流分析的先进暂态电流特征分析技术(ATCSA)进行了评估,并与目前广泛应用的电机电流特征分析技术(MCSA)进行了比较。ATCSA依赖于先进的信号处理工具的应用,能够跟踪瞬态故障组件产生的签名。这些“瞬态特征”导致对机器状态的可靠理解,并提供比FFT频谱中的单个频率峰值更多的信息。新方法已被证明可以有效地避免传统MCSA提供的误报,例如在存在振荡负载扭矩或冷却轴向管道的情况下发生的误报。工作验证了该方法的工业适用性及其在经典MCSA导致错误指示的情况下的可靠性。验证对象是韩国某石化工厂的高压感应电动机和同一国家的取水设施。一些电动机有实际的转子条断裂故障和误报故障指示。
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引用次数: 29
Managing technology step-outs and optimising process performance of starter-helper-generator VFDs on gas-turbine driven LNG trains 在燃气轮机驱动的LNG列车上,管理启动器-辅助器-发电机vfd的技术淘汰和优化工艺性能
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900053
K. Deacon, Stephen T. Lanier, J. Kubik, M. Harshman
The oil and gas industry is considered conservative. However, a few members of the industry came together to design and implement one of the world's largest, most technologically advanced variable frequency drive (VFD) systems in liquefied natural gas (LNG) processing. Operating in one of the world's most demanding environments in Ras Laffan, Qatar, the systems show that large electric drives provide significant benefits through process productivity and flexibility [1]. Additionally, this project depended on many of the well-known advantages of VFDs, including motor soft-starting, adjustable process speeds, load flexibility, high availability and regenerative braking. The benefits also include energy efficiency and low impact on the power system, the machine and the environment. This paper discusses a starter-helper-generator application on the world's largest LNG mega-trains. When the project was conceived there was no standard product available at the required power level that could meet all the project criteria. The project team adopted a process to select the most appropriate VFD technology base, identify where this technology had to be extended (or step-out) and mitigate risk. This equipment has now been in successful operation for more than four years and the paper concludes with a discussion of lessons-learned.
石油和天然气行业被认为是保守的。然而,该行业的一些成员聚集在一起,设计并实施了世界上最大、技术最先进的液化天然气(LNG)加工变频驱动(VFD)系统之一。在卡塔尔Ras Laffan这个世界上最苛刻的环境中运行的系统表明,大型电力驱动通过过程生产率和灵活性提供了显著的好处[1]。此外,该项目依赖于vfd的许多众所周知的优势,包括电机软启动、可调节的过程速度、负载灵活性、高可用性和再生制动。好处还包括能源效率和对电力系统、机器和环境的低影响。本文讨论了起动-辅助-发电机在世界上最大的LNG超级列车上的应用。当这个项目被构想出来的时候,没有标准的产品可以满足所有的项目标准。项目团队采用了一个流程来选择最合适的VFD技术基础,确定该技术必须扩展(或退出)的地方,并降低风险。该设备目前已成功运行四年多,本文最后讨论了经验教训。
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引用次数: 3
Pyrotechnic current limiting devices — From design to operation 烟火限流装置。从设计到操作
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900050
J. Lavaud, Bruno Leforgeais, T. Hazel
The trend towards electrical drivers rather than mechanical drivers for offshore installation has led to implementation of large electrical systems and power generation. Due to the offshore environment constraints such as weight and footprint limitations, most of the installation remains operated at voltage of 13, 8 kV and lower which leads to specific constraints on the electrical network design. This paper provides an overview of the implementation of pyrotechnic current limiting devices from the design stage through precommissioning, commissioning and up to operation. A case study will also be developed based on fault event which occurred on a FPSO (Floating Production Storage and Offloading) leading to severe damage and its consequences on operation conditions. The pyrotechnic current limiting devices operated correctly when the fault occurred. The damage and production losses were due to other causes which will be highlighted.
海上安装采用电力驱动而不是机械驱动的趋势导致了大型电力系统和发电的实施。由于海上环境的限制,例如重量和占地面积的限制,大多数装置仍然在13.8 kV或更低的电压下运行,这导致了对电网设计的特定限制。本文概述了烟火限流装置从设计阶段到预调试、调试和运行的实施情况。还将针对FPSO(浮式生产储存和卸载)上发生的导致严重损坏及其对操作条件的后果的故障事件进行案例研究。故障发生时,烟火限流装置工作正常。损坏和生产损失是由其他原因造成的,这些原因将被强调。
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引用次数: 8
Ex inspections — A journey for maintenance engineers Ex - inspection -维护工程师的旅程
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900058
Shailesh Chauhan
Ex installations are safety critical elements. Projects still fail to deliver a good quality Ex installation mostly due to lack of proper planning and execution of the Ex inspections during commissioning phase. The poor quality of Ex installation delivered to the maintenance organization becomes a nightmare as the maintenance organization is neither resourced nor does it have adequate budget to handle this challenge. This paper will discuss the Ex inspection journey of a new non-ATEX site where Ex inspections and Ex equipment records were not properly handled during the project phase. No Ex dossier was delivered as a part of the project. The main challenges faced by the maintenance staff included Ex competency, Ex Inspection strategy, resources constraints and access issues. Over a period of years the site developed a robust competency development process, overcame resources and access issues to deliver a high quality Ex inspection campaign. The journey includes some experiments to overcome the access issues for the Ex equipment installed at an inaccessible height without installing expensive scaffolding. An interesting use of abseilers to execute Ex close inspections and prepare Ex register is discussed with details. Various experiences and lessons learned during the four year journey are shared in this paper.
前装置是安全的关键因素。项目仍然无法提供高质量的Ex安装,主要原因是在调试阶段缺乏适当的Ex检查计划和执行。交付给维护组织的Ex安装质量差成为一场噩梦,因为维护组织既没有资源,也没有足够的预算来处理这一挑战。本文将讨论一个新的非atex工厂的Ex检查过程,该工厂的Ex检查和Ex设备记录在项目阶段没有得到妥善处理。没有前档案作为项目的一部分交付。维修人员面临的主要挑战包括Ex能力、Ex检查策略、资源限制和访问问题。多年来,该网站开发了一个强大的能力发展过程,克服了资源和访问问题,以提供高质量的Ex检查活动。这段旅程包括一些实验,以克服安装在无法到达的高度的Ex设备的访问问题,而不安装昂贵的脚手架。详细讨论了使用abseiler执行Ex近距离检查和准备Ex寄存器的有趣方法。本文分享了四年来的各种经验和教训。
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引用次数: 0
Temporary power generation installations offshore 海上临时发电设施
Pub Date : 2014-06-03 DOI: 10.1109/PCICEUROPE.2014.6900051
A. Gaastra, N. Paterson
Temporary diesel generation is often required to be installed on offshore facilities during production outages to maintain supplies to utilities systems. Platform power systems are often not designed to accommodate connection of temporary generation and engineering is required to ensure the power system operates reliably and safely. The design must consider multiple interfaces with electrical, control and process systems. This paper examines lessons learned from various temporary installations that have been used offshore. Consideration is given to the interface with the main power system, protection and earthing arrangements, nonstandard operation of existing equipment and process factors such as fuelling systems. Commercial drivers for various designs and operating scenarios are also analysed. The paper is intended to aid operators in selecting and designing appropriate temporary power installations.
在生产中断期间,通常需要在海上设施上安装临时柴油发电装置,以维持公用事业系统的供应。平台电力系统的设计往往不能满足临时发电的连接,因此需要保证电力系统的可靠、安全运行。设计必须考虑与电气、控制和过程系统的多个接口。本文考察了从海上使用的各种临时设施中吸取的经验教训。考虑到与主电源系统的接口、保护和接地安排、现有设备的非标准操作以及加油系统等工艺因素。还分析了各种设计和操作场景的商业驱动因素。本文旨在帮助运营商选择和设计适当的临时电力设施。
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引用次数: 0
期刊
2014 Petroleum and Chemical Industry Conference Europe
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