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Surface roughness of Ti-6Al-4V parts obtained by SLM and EBM: Effect on the High Cycle Fatigue life SLM和EBM制备Ti-6Al-4V零件表面粗糙度对高周疲劳寿命的影响
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2018.02.010
Bastien Vayssette , Nicolas Saintier , Charles Brugger , Mohamed Elmay , Etienne Pessard

Selective Laser Melting (SLM) and Electron Beam Melting (EBM) are powder bed fusion processing which allows to build-up parts by successive addition of layers using 3D-CAD models. Among the advantages, are the high degree of freedom for part design and the small loss of material, which explain the increase of Ti-6Al-4V parts obtained by these processes. However, Ti-6Al-4V parts produced by SLM and EBM contain defects (surface roughness, porosity, tensile residual stresses) which decrease significantly the High Cycle Fatigue (HCF) life. In order to minimize the porosity and tensile residual stresses, post-processing treatments like Hot Isostatic Pressing (HIP) and Stress Relieving are often conducted. But the modification of the surface roughness by machining is very costly and not always possible, especially for parts with complex design. The aim of this work is to evaluate the effect of the surface roughness and microstructure of Ti-6Al-4V parts produced by SLM and EBM on the HCF life. Five sets of specimens were tested in tension-compression (R=-1; f=120Hz): Hot-Rolled (reference); SLM HIP machined; SLM HIP As-Built; EBM HIP machined; EBM HIP As-Built. For each condition, microstructure characterization, observation of the fracture surface of broken specimens and surface analysis were carried out respectively by Optical Microscope (OM), Scanning Electron Microscope (SEM) and 3D optical profilometer. Results of fatigue testing show a significant decrease of the HCF life mainly due to the surface roughness. Along with experimental testing, numerical simulations using FEM were conducted using the surface scans obtained by profilometry. Based on extreme values statistics of the crossland equivalent stress averaged on a critical distance, a methodology is proposed to take into account the effect of the surface roughness on the HCF life.

选择性激光熔化(SLM)和电子束熔化(EBM)是粉末床熔化加工,允许使用3D-CAD模型通过连续添加层来构建零件。其中的优点是零件设计自由度高,材料损耗小,这解释了通过这些工艺获得的Ti-6Al-4V零件的增加。然而,SLM和EBM生产的Ti-6Al-4V零件存在缺陷(表面粗糙度、孔隙率、拉伸残余应力),这些缺陷显著降低了高周疲劳(HCF)寿命。为了最小化孔隙率和拉伸残余应力,通常会进行热等静压(HIP)和应力消除等后处理。但是,通过机械加工来改变表面粗糙度是非常昂贵的,而且并不总是可行的,特别是对于具有复杂设计的零件。本工作的目的是评估SLM和EBM生产的Ti-6Al-4V零件的表面粗糙度和微观结构对HCF寿命的影响。5组试件进行拉压试验(R=-1;f=120Hz):热轧(参考);SLM HIP加工;SLM HIP成品;EBM HIP加工;EBM HIP已建成。在每种情况下,分别通过光学显微镜(OM)、扫描电镜(SEM)和三维光学轮廓仪对断裂试样进行显微组织表征、断口形貌观察和表面分析。疲劳试验结果表明,HCF寿命显著降低主要是由于表面粗糙度的影响。在进行试验的同时,利用轮廓术获得的表面扫描进行了有限元数值模拟。基于临界距离上交叉等效应力的极值统计,提出了一种考虑表面粗糙度对HCF寿命影响的方法。
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引用次数: 116
Study on Optimization of Semi-lateral Ventilation Mode of Fire in the Nantong Seyuan Road Tunnel 南通色源路隧道火灾半侧向通风方式优化研究
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2017.12.050
Jun-huan PENG, De-kai HUO, Yan TONG

The fire field simulation tool FDS is used to simulate and compare the different fans operating conditions of the semi-transverse ventilation of the proposed Nantong Seyuan Road Tunnel. The fire source is located at the most unfavorable position of the main road and the ramp. The heat release rate is 20 MW and the grid size is 0.2 m. Considering the natural wind speed of 1 m / s and 2 m / s, the air volume of the single fan is 20 m3 / s. The results showed that: (1) The flue gas temperature at the ceiling above the fire sources of all conditions was significantly higher than 100 ℃; when from the fire source area more than 10 m, the CO concentration was not more than 100 ppm and the height of the smoke layer was more than 2 m; (2) Opening the air feed fans was not conducive to reduce the flue temperature at the safe height. (3) Increasing the number of exhaust fans on both sides of the fire source was conducive to flue gas emissions; (4) when the exhaust fans were turned on, the addition of the ramp jet fan can not be significantly to reduce the flue gas temperature at the ramp. The aim of this study is to provide a theoretical basis for the optimization of the semi-transverse ventilation model of the fire in the Nantong Seyuan Road Tunnel.

采用火场模拟工具FDS对拟建南通色源路隧道半横向通风不同风机运行工况进行模拟比较。火源位于主干道和坡道的最不利位置。放热率为20mw,电网尺寸为0.2 m。考虑自然风速为1 m / s和2 m / s时,单风机风量为20 m3 / s。结果表明:(1)各工况火源上方吊顶处烟气温度均显著高于100℃;当距离火源区域大于10 m时,CO浓度不大于100 ppm,烟层高度大于2 m;(2)打开送风风机不利于在安全高度降低烟道温度。(3)增加火源两侧排风机数量有利于烟气排放;(4)当排气扇开启时,增加坡道喷射风扇不能明显降低坡道处的烟气温度。本研究旨在为南通色源路隧道火灾半横向通风模型的优化提供理论依据。
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引用次数: 0
The role of microconstituents on the fatigue failure of bone cement 微组分在骨水泥疲劳破坏中的作用
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2018.02.011
Martin Browne , Natalie Shearwood-Porter , Ian Sinclair

Implant fixation via the use of acrylic bone cement is now a well-established practice in orthopaedics. Excellent long-term clinical results are evidenced in national joint registers based on over 5 decades of clinical experience. Increased life expectancies, patient BMI, together with the need to remain active in later life, are expected to put greater demands on the materials used in load bearing joint arthroplasty. Failure of bone cement and its interfaces with the implant and bone often leads to loosening, requiring revision surgery. This is a particularly invasive procedure, with lower long-term success rates compared to the primary procedure. To reduce the incidence of bone cement failure, it is necessary to understand the origins of failure in vivo. In the past, bulk failure of bone cement has been attributed to damage accumulation originating at pores. Advances in imaging technology now mean that we are able to observe cement microconstituents readily and identify crack-initiating defects more precisely as we attempt to understand origins of failure. The role of radiopacifier particles within the bone cement has not been examined extensively to date, and the present study demonstrates that this microconstituent could be in crack formation due in part to its ability to agglomerate and not bond with the surrounding matrix. To verify this hypothesis, explanted bone cement and laboratory tested bone cement are compared and correlations in failure mechanisms are discussed.

使用丙烯酸骨水泥植入物固定是目前骨科的一种成熟做法。基于50多年临床经验的国家联合登记证明了良好的长期临床结果。预期寿命的增加,患者的身体质量指数,以及在以后的生活中保持活跃的需要,预计会对承重关节置换术中使用的材料提出更高的要求。骨水泥及其与种植体和骨的界面失效通常会导致松动,需要翻修手术。这是一种特别具有侵入性的手术,与初级手术相比,长期成功率较低。为了减少骨水泥失效的发生率,有必要了解体内失效的起源。过去,骨水泥的整体破坏被认为是由孔隙损伤积累引起的。成像技术的进步现在意味着我们能够很容易地观察水泥微成分,并在我们试图了解失败的起源时更精确地识别裂缝引发缺陷。迄今为止,还没有对骨水泥中放射性不透明颗粒的作用进行过广泛的研究,目前的研究表明,这种微成分可能会形成裂缝,部分原因是它具有凝聚而不与周围基质结合的能力。为了验证这一假设,对外植骨水泥和实验室测试骨水泥进行了比较,并讨论了破坏机制中的相关性。
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引用次数: 4
Analysis of Causes and Effects of Coastal Erosion and Environmental Degradation in Southern Coastal Belt of Sri Lanka Special Reference to Unawatuna Coastal Area 斯里兰卡南部海岸带海岸侵蚀与环境退化的原因与影响分析——以乌纳瓦图纳海岸带为例
Pub Date : 2018-01-01 DOI: 10.1016/J.PROENG.2018.01.130
E. Senevirathna, K. Edirisooriya, S. P. Uluwaduge, Ks Wijerathna
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引用次数: 23
An approach for comparing in-service multi-input loads applied on non-stiff components submitted to vibration fatigue 一种比较应用于非刚性构件的振动疲劳多输入载荷的方法
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2018.02.006
Gwenaëlle Le Corre (Genet)

We focus on applications from the automotive industry, on mechanical components submitted to vibration loads. On one hand, the characterization of loading for dimensioning new structures in fatigue is enriched and updated by customers data analysis. In a second hand, the loads characterization also aims to provide robust specifications dedicated to the simulation or test rigs. We aim to provide vibration specifications that are adapted to a calculation time or physical test durations in accordance with the pace imposed by the projects timeframe. The vibration specifications need to be robust by taking care of the diversity of vehicles and markets considered in the projects. In the trucks industry, the dynamic behavior can vary significantly from one configuration to another. For non-stiff structures, the lifetime depends, among other things, on the frequency content of the loads, as well as the interactions between the components of the multi-input loads. In this context, this paper proposes to compare sets of multi-input loads applied on the non-stiff structure, i.e for which the frequency content of loads impacts the damage.

我们专注于汽车行业的应用,以及承受振动载荷的机械部件。一方面,客户数据分析丰富和更新了新结构在疲劳状态下的载荷表征。另一方面,载荷表征还旨在提供专用于模拟或测试平台的强大规格。我们的目标是提供与计算时间或物理测试持续时间相适应的振动规格,与项目时间框架所施加的速度相一致。考虑到项目中所考虑的车辆和市场的多样性,振动规格需要是稳健的。在卡车行业中,不同配置的车辆的动态性能会有很大的不同。对于非刚性结构,寿命除其他外,还取决于载荷的频率内容,以及多输入载荷各分量之间的相互作用。在这种情况下,本文建议比较施加在非刚性结构上的多输入载荷集,即载荷的频率含量对损伤的影响。
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引用次数: 1
Disaster Risk Reduction and Management of Tarlac City 塔拉克市减少灾害风险与管理
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2018.01.011
Murphy P. Mohammed Dr.

This study focused on the Disaster Risk Reduction and Management of Tarlac City. The city disaster risk reduction and management structure; the identified hazards and evacuation areas; the Tarlac City DRRM Plan in four thematic areas as identified in the NDRRM Plan; the CDRRMO vehicles, equipment, and resources; and the community based responders are presented in this paper.

The following conclusions are reached based on the gathered information and data. The CDRRMC and CDRRMO are established and functioning as to their mandate, based on the certificate of recognition given by DILG to the City Government of Tarlac regarding disaster preparedness. The structure of the CDRRMO is approved by the city council but lacks funding for filling up the identified positions. The CDRRMO has a hazard map with identified barangays prone to flooding, lahar flow, and earthquake. The thematic action plans of the City Government are aligned with the Sendai Framework for Disaster Risk Reduction. This is evident in the list of programs and projects in their action plans. The existence of community based responders shows that the City Government is extending support to the barangay level by training local officials on how to respond in times of disaster.

本研究以塔拉克市的灾害风险降低与管理为研究对象。城市灾害风险降低与管理结构;确定的危险和疏散区域;Tarlac市DRRM计划在NDRRM计划中确定的四个主题领域;CDRRMO的车辆、设备和资源;本文介绍了基于社区的应急响应系统。根据收集到的信息和数据,得出以下结论。救灾减灾委员会和救灾减灾组织是根据DILG向塔拉克市政府颁发的备灾证书成立并履行其职责的。CDRRMO的结构是由市议会批准的,但缺乏填补已确定职位的资金。CDRRMO有一张危险地图,上面标出了容易发生洪水、火山泥流和地震的村庄。市政府的专题行动计划与仙台减少灾害风险框架保持一致。这在他们的行动计划中的计划和项目清单中是显而易见的。以社区为基础的应急人员的存在表明,市政府正在通过培训当地官员如何在灾难发生时作出反应,将支持扩展到村一级。
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引用次数: 12
Flood Hazard Zoning of Tarlac City: Towards the Development of Flood Overlay Zones and Provision 塔拉克市洪涝灾害区划:洪灾覆盖区开发与配套
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2018.01.010
Murphy P. Mohammed Dr.

The province of Tarlac in the Philippines is one of the commonly flooded areas due to its geographical characteristics. The province is surrounded by high mountains along its eastern and western outskirts but predominantly the province is a vast flat area.

The present study focuses on the development of flood model for the urban areas of Tarlac City wherein a flood overlay zone is developed based on the flood hazard model. Specifically, the study focuses on attaining the following objectives: to develop a flood inundation model; to determine the hazards on the existing land use as well as determine the susceptibility to flood hazard and determine the risks on the urban barangays; and to look into the implications of land use policies towards risk management.

Historical, analytical and qualitative methods were employed to attain the objectives of the study. Stakeholders in the City Disaster Risk Reduction and Management Council (CDRRMC) were involved in the formulation of policies and strategies which may lessen the flood hazards as well as the risks towards the urban communities. The outcome of the workshop will be incorporated to the updated comprehensive land use plan (CLUP) of Tarlac City.

菲律宾的塔拉克省由于其地理特点,是洪灾频发的地区之一。该省东部和西部郊区被高山环绕,但该省主要是一片广阔的平原。本研究以塔拉克市市区为研究对象,在洪水灾害模型的基础上,建立了洪水覆盖区。具体而言,研究的重点是实现以下目标:建立洪水淹没模型;确定对现有土地利用的危害,确定对洪水灾害的易感性,确定对城市乡村的风险;并研究土地使用政策对风险管理的影响。采用历史,分析和定性的方法来达到研究的目的。城市减少灾害风险和管理委员会(CDRRMC)的利益相关者参与制定政策和战略,以减少洪水的危害以及对城市社区的风险。工作坊的成果将被纳入更新的塔拉克市综合土地利用计划(CLUP)。
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引用次数: 6
Pyrolysis Properties and Kinetics of Typical Liquid Oils in Wind Turbine Nacelle 典型液体油在风力发电机舱内的热解特性及动力学
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2017.12.062
Wei Sun , Fei You , Ping Li , Shenhui Qin , Dandan Fan , Sheng Wang

To evaluate fire risk of typical liquid oils applied in nacelle of wind turbine, pyrolysis properties prior to combustion should be known. Pyrolysis properties of three kinds of typical oils of hydraulic oil, gearbox oil and transformer oil were studied by using Thermogravimetry (TG)- Differential Scanning Calorimetry (DSC) technique. Pyrolysis kinetics was analyzed. Apparent activation energy and pre-exponential factor were calculated by using Kissinger method. Results show that according to the TG-DSC analysis, for all three oils, the pyrolysis processes can be divided into three stages. The first stage is evaporation from room temperature to 140.1 °C (gearbox oil), 123.4 °C (transformer oil), and 144.1 °C (hydraulic oil). The second stage is the primary mass loss stage, corresponding temperature is in the range of 140.1–542.0 °C (gearbox oil), 123.4–294.1 °C (transformer oil), and 144.1–329.5 °C (hydraulic oil), among which the temperature of maximum heat mass loss rate of gearbox oil, transformer oil and hydraulic oil is 402.6, 220.1 and 262.6 °C. The third stage is the end of char oxidation and mass of residual char is kept constant, the temperature is higher than 542.0, 294.1, and 329.5 °C. Activation energies and pre-exponential factors were obtained by kinetic analysis, according to the pyrolysis kinetics analysis, the hydraulic oil is more prone to be pyrolyzed than gearbox oil and transformer oil and this provides a basis for judging the combustion characteristics of oil products by pyrolysis kinetic parameters in the future.

为了评估用于风力发电机机舱的典型液体油的火灾危险性,需要了解其燃烧前的热解特性。采用热重法(TG)-差示扫描量热法(DSC)研究了液压油、齿轮箱油和变压器油三种典型油的热解特性。热解动力学分析。采用Kissinger法计算表观活化能和指前因子。结果表明:TG-DSC分析表明,3种油的热解过程均可分为3个阶段。第一阶段是从室温蒸发到140.1°C(变速箱油),123.4°C(变压器油)和144.1°C(液压油)。第二阶段为初级质量损失阶段,对应的温度范围为140.1 ~ 542.0℃(齿轮箱油)、123.4 ~ 294.1℃(变压器油)、144.1 ~ 329.5℃(液压油),其中齿轮箱油、变压器油和液压油的最大热质量损失率温度分别为402.6、220.1和262.6℃。第三阶段为炭氧化结束阶段,保持残余炭质量不变,温度分别高于542.0、294.1和329.5℃。通过动力学分析得到活化能和指前因子,根据热解动力学分析,液压油比齿轮箱油和变压器油更容易发生热解,为今后通过热解动力学参数判断油品的燃烧特性提供依据。
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引用次数: 1
The Child Victims of the Aceh Tsunami: Stories of Resilience, Coping and Moving on with Life 亚齐海啸的儿童受害者:韧性、应对和继续生活的故事
Pub Date : 2018-01-01 DOI: 10.1016/J.PROENG.2018.01.168
M. D. Rahiem, S. Krauss, H. Rahim
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引用次数: 6
Building Community Resilience in the Re-settlement of Displaced Communities 在流离失所社区重新安置中建立社区复原力
Pub Date : 2018-01-01 DOI: 10.1016/j.proeng.2018.01.057
Yamuna Kaluarachchi

In natural disaster and man-made conflict scenarios, livelihoods, assets, community networks and relationships get destroyed and in many areas, lives and communities are devastated. Re-settling these communities and providing them the essential support to adapt to the new or changed environments has been a major challenge for governments. Taking into consideration case studies from two South Asian countries, Bangladesh and Sri Lanka, this paper explores the displacement and re-location cycle experienced and the impact disaster, conflict and reconciliation has on families, community and stakeholder relationships and networks as they re-build their lives in the re-settlement process. The case studies were selected from available literature to focus on different kinds of natural disasters and civil conflicts. The paper focuses on characteristics of resilient communities and how these characteristics have aided the recovery and re-settlement. It also identifies attributes that are inherent in communities that have undergone disaster and displacement and explores how these attributes have helped communities in re-building their lives. From the literature and the case study results and information, it is seen that topics of safety, security, and livelihoods summarises the core needs that are important for transitional settlement and shelter. Having ownership of assets, a shelter or dwelling unit or land is also important in the re-settlement process. These requirements vary according to the ethnicity, religion and culture and the challenges for the relief agencies are to provide alternative solutions that match these requirements in the short and long term.

在自然灾害和人为冲突的情况下,生计、资产、社区网络和关系遭到破坏,在许多地区,生活和社区遭到破坏。重新安置这些社区,并为他们提供必要的支持,以适应新的或变化的环境,一直是政府面临的主要挑战。本文结合两个南亚国家孟加拉国和斯里兰卡的案例研究,探讨了流离失所和重新安置所经历的周期,以及灾难、冲突与和解对家庭、社区和利益相关者关系和网络的影响,因为他们在重新安置过程中重建了他们的生活。案例研究是从现有文献中选择的,重点关注不同类型的自然灾害和国内冲突。本文的重点是弹性社区的特征,以及这些特征如何帮助恢复和重新安置。它还确定了遭受灾难和流离失所的社区所固有的属性,并探讨了这些属性如何帮助社区重建生活。从文献和案例研究结果和信息中可以看出,安全、保障和生计的主题总结了对过渡性定居点和住所重要的核心需求。在重新安置过程中,拥有资产、住所或住宅单位或土地的所有权也很重要。这些要求因种族、宗教和文化而异,救济机构面临的挑战是在短期和长期内提供符合这些要求的替代解决办法。
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引用次数: 12
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Procedia Engineering
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